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Citroen CX 1991 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Year: 1991 Generation Generation Code: CX Series 2 👋 Introduction Market Position Target Audience: Citroën CX owners, enthusiasts, DIY mechanics, professional workshops. Competitive Analysis Manual Type Comparison: Official factory manual, providing superior accuracy and detail compared to Haynes or Chilton for this era. Key Features Authenticity: Actual genuine repair service factory manual, not 3rd party. User Friendliness: Easy to use, allows printing of specific pages or the entire manual. Cost Saving: Enables owners to perform servicing, saving $50-$60 per hour in shop labor costs. Search Functionality: Searchable PDF for quick information retrieval. 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul, Restoration Styles Covered: All CX variants for 1991 (e.g., Sedan, Wagon/Break) Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implied comprehensive nature) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine Service / Repair (covering internal components, timing, etc.) Transmission Service: Transmission Service / Repair (manual and automatic, if applicable) Brake System: Brake System (hydropneumatic components, discs, pads, fluid) Electrical System: Electrical System (wiring, circuits, components) Wiring Diagrams: Wiring Diagram (detailed schematics for all systems) Suspension: Suspension (hydropneumatic system, spheres, regulators, linkage) Steering: Steering (hydropneumatic assisted steering system) Cooling System: Cooling System (radiator, fan, thermostat, coolant) Fuel System: Fuel Injection / Fuel System (injection system components, fuel pump, tank) Emission System: Emission System (catalytic converter, emission controls) HVAC: Heater / Air Conditioning (HVAC system, components, refrigerant) Engine Control: Engine Control System (ECU, sensors, actuators) Chassis Body: Chassis / Body (frame, body panels, corrosion protection) Restraint System: Restraint System (seatbelts, airbags if equipped) Interior: Interior (trim, seats, dashboard) Drivetrain: Differential / Drive (axles, driveshafts, differential) Axles: Axle (front and rear axle components) Procedures Included General Maintenance: General Maintenance (routine checks, fluid changes, filter replacements) Troubleshooting: Troubleshooting (advanced guide for diagnosing problems) Periodic Lubrication: Periodic Lubrication (lubrication points and schedules) Technical Depth Depth: Comprehensive: Fundamentals to advanced repair procedures, suitable for DIY owners and professionals. Procedure Detail: Step-by-step instructions, detailed substeps, notes, cautions, warnings, numbered instructions. Illustrations Diagrams Illustrations: All necessary illustrations, drawings, photos, enlarged insets for detailed part examination. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (individual pages or entire manual) Resolution: High resolution Binding Type Binding: N/A (Digital Download - User Printable) Paper Type Paper Type: N/A (Digital Download - User Printable) Delivery Delivery Method: Instant Download Link (post-payment) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Variant: Likely 2.0L (Mi-16 variant likely a 2.0L fuel injected, 2.5L DIESEL also available). Engine Variant Details Engine Codes Common: Likely Type 2 (1989-1994) engine family. Specific codes vary by displacement and fuel system (e.g., Douvrin). Likely carbureted or Bosch L-Jetronic/Motronic fuel injection for gasoline. Performance Horsepower Range: Approximately 110-130 hp for 2.0L gasoline, potentially higher for performance variants. Diesel variants around 70-95 hp. Torque Range: Varies by engine, e.g., ~170-180 Nm for 2.0L gasoline. Fuel System Fuel Delivery: Fuel Injection (Bosch L-Jetronic or similar for gasoline models). Engine Components Cylinder Head: Overhead Camshaft (OHC) design. 🔧 Transmission Standard Type Manual: 5-speed Manual Transmission. Optional Type Automatic: 3-speed or 4-speed Automatic Transmission (e.g., ZF 3HP22 or Citroën's own). Features Clutch Type: Single dry plate clutch. Fluid Specifications Automatic Transmission Fluid: Likely ATF Dexron II or equivalent (refer to specific vehicle documentation). Manual Transmission Fluid: Likely GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to specific vehicle documentation). 📐 Dimensions Exterior Length: Approx. 4.65-4.75 meters (Sedan). Width: Approx. 1.77-1.80 meters. Height: Approx. 1.37-1.40 meters. Wheelbase Wheelbase: Approx. 2.90 meters. Weights Curb Weight Range: Approx. 1300-1500 kg depending on engine and trim. 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash test data available for this era and region. Known for its structural integrity and crumple zones. Active Features Braking System: Hydraulic disc brakes front and rear, often with the Citroën self-levelling suspension influencing braking dynamics. Passive Features Seatbelts: 3-point seatbelts, often with inertia reel. Body Structure: Reinforced safety cell, progressive deformation zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, likely with rudimentary speaker system. Dashboard Display: Unique dashboard with 'black-panel' technology and integrated controls. Driver Assistance Power Steering: Hydropneumatic power steering system, providing variable assistance. Cruise Control: Optional cruise control system available on some models. Connectivity Connectivity Features: Limited by era; no modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on oil type and driving conditions (refer to manual). Timing Belt Interval: Around 80,000-100,000 km or 5-7 years (refer to manual, critical for engine longevity). Fluid Specifications Engine Oil Specification: Likely 10W-40 or...
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Citroen CX 1991 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1991
Generation
Generation Code:
CX Series 2
👋 Introduction
Market Position
Target Audience:
Citroën CX owners, enthusiasts, DIY mechanics, professional workshops.
Competitive Analysis
Manual Type Comparison:
Official factory manual, providing superior accuracy and detail compared to Haynes or Chilton for this era.
Key Features
Authenticity:
Actual genuine repair service factory manual, not 3rd party.
User Friendliness:
Easy to use, allows printing of specific pages or the entire manual.
Cost Saving:
Enables owners to perform servicing, saving $50-$60 per hour in shop labor costs.
Search Functionality:
Searchable PDF for quick information retrieval.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul, Restoration
Styles Covered:
All CX variants for 1991 (e.g., Sedan, Wagon/Break)
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but implied comprehensive nature)
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Engine Service / Repair (covering internal components, timing, etc.)
Transmission Service:
Transmission Service / Repair (manual and automatic, if applicable)
Brake System:
Brake System (hydropneumatic components, discs, pads, fluid)
Electrical System:
Electrical System (wiring, circuits, components)
Wiring Diagrams:
Wiring Diagram (detailed schematics for all systems)
Suspension:
Suspension (hydropneumatic system, spheres, regulators, linkage)
Steering:
Steering (hydropneumatic assisted steering system)
Cooling System:
Cooling System (radiator, fan, thermostat, coolant)
Fuel System:
Fuel Injection / Fuel System (injection system components, fuel pump, tank)
Emission System:
Emission System (catalytic converter, emission controls)
HVAC:
Heater / Air Conditioning (HVAC system, components, refrigerant)
Engine Control:
Engine Control System (ECU, sensors, actuators)
Chassis Body:
Chassis / Body (frame, body panels, corrosion protection)
Restraint System:
Restraint System (seatbelts, airbags if equipped)
Interior:
Interior (trim, seats, dashboard)
Drivetrain:
Differential / Drive (axles, driveshafts, differential)
Axles:
Axle (front and rear axle components)
Procedures Included
General Maintenance:
General Maintenance (routine checks, fluid changes, filter replacements)
Troubleshooting:
Troubleshooting (advanced guide for diagnosing problems)
Periodic Lubrication:
Periodic Lubrication (lubrication points and schedules)
Technical Depth
Depth:
Comprehensive: Fundamentals to advanced repair procedures, suitable for DIY owners and professionals.
Procedure Detail:
Step-by-step instructions, detailed substeps, notes, cautions, warnings, numbered instructions.
Illustrations Diagrams
Illustrations:
All necessary illustrations, drawings, photos, enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Resolution:
High resolution
Binding Type
Binding:
N/A (Digital Download - User Printable)
Paper Type
Paper Type:
N/A (Digital Download - User Printable)
Delivery
Delivery Method:
Instant Download Link (post-payment)
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Variant:
Likely 2.0L (Mi-16 variant likely a 2.0L fuel injected, 2.5L DIESEL also available).
Engine Variant Details
Engine Codes Common:
Likely Type 2 (1989-1994) engine family. Specific codes vary by displacement and fuel system (e.g., Douvrin). Likely carbureted or Bosch L-Jetronic/Motronic fuel injection for gasoline.
Performance
Horsepower Range:
Approximately 110-130 hp for 2.0L gasoline, potentially higher for performance variants. Diesel variants around 70-95 hp.
Torque Range:
Varies by engine, e.g., ~170-180 Nm for 2.0L gasoline.
Fuel System
Fuel Delivery:
Fuel Injection (Bosch L-Jetronic or similar for gasoline models).
Engine Components
Cylinder Head:
Overhead Camshaft (OHC) design.
🔧 Transmission
Standard
Type Manual:
5-speed Manual Transmission.
Optional
Type Automatic:
3-speed or 4-speed Automatic Transmission (e.g., ZF 3HP22 or Citroën's own).
Features
Clutch Type:
Single dry plate clutch.
Fluid Specifications
Automatic Transmission Fluid:
Likely ATF Dexron II or equivalent (refer to specific vehicle documentation).
Manual Transmission Fluid:
Likely GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to specific vehicle documentation).
📐 Dimensions
Exterior
Length:
Approx. 4.65-4.75 meters (Sedan).
Width:
Approx. 1.77-1.80 meters.
Height:
Approx. 1.37-1.40 meters.
Wheelbase
Wheelbase:
Approx. 2.90 meters.
Weights
Curb Weight Range:
Approx. 1300-1500 kg depending on engine and trim.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era and region. Known for its structural integrity and crumple zones.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with the Citroën self-levelling suspension influencing braking dynamics.
Passive Features
Seatbelts:
3-point seatbelts, often with inertia reel.
Body Structure:
Reinforced safety cell, progressive deformation zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, likely with rudimentary speaker system.
Dashboard Display:
Unique dashboard with 'black-panel' technology and integrated controls.
Driver Assistance
Power Steering:
Hydropneumatic power steering system, providing variable assistance.
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Connectivity Features:
Limited by era; no modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on oil type and driving conditions (refer to manual).
Timing Belt Interval:
Around 80,000-100,000 km or 5-7 years (refer to manual, critical for engine longevity).
Fluid Specifications
Engine Oil Specification:
Likely 10W-40 or 15W-50 API SF/SG rated (check manual for exact spec based on engine variant).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Citroën specific coolant might be recommended.
Brake Fluid Specification:
LHM (Liquide Hydraulique Minéral) for suspension and brakes. DO NOT use DOT 3/4/5 fluids.
Known Issues
Hydropneumatic System:
Leakage in hydraulic lines, failing spheres, worn hydraulic fluid regulator, height corrector issues.
Electrical Gremlins:
Corroded connections, aging wiring loom, issues with central electrical unit.
Rust Susceptibility:
Prone to rust in common areas like wheel arches, sills, and subframes.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën is renowned for innovation, particularly in suspension and aerodynamics.
Model Evolution
Cx Lineage:
The CX succeeded the iconic DS, inheriting its hydropneumatic suspension and avant-garde design. The 1991 model represents the Series 2 facelift.
Production
Production Period:
1974-1991.
Production Locations
Manufacturing Sites:
France (Rennes-sur-Ille), Belgium, Chile, Malaysia, South Africa.
🏆 Awards & Recognition
Recognitions
Automotive Design Awards:
The CX itself won numerous design and automotive awards throughout its production life, including 'European Car of the Year' for its predecessor, influencing its design philosophy.
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