🏷️ Basic Information Identification Make: Citroën Model: Jumpy Year: 2004 Engine Variant: 2.0 HDi 16V Generation Generation Code: G1 (Type U64) Codes Engine Code: RHZ (DW10ATED) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / MPV Competitive Analysis Competitors 2004: Peugeot Expert, Fiat Scudo, Renault Trafic, Opel/Vauxhall Vivaro, Ford Transit Connect. Key Features Utility Focus: Designed for versatility, offering cargo space and passenger transport options. Powertrain Reliability: The 2.0 HDi engine is known for its durability and fuel efficiency in this segment. Manual Benefit Value Proposition: Enables owners and technicians to perform a wide range of maintenance and repair tasks, saving time and money. 📋 Manual Details Coverage Areas Target Audience: Professional Mechanics and DIY Enthusiasts Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive manuals) Manual Type Manual Type: Full Service and Repair Manual Language Language: English Format File Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, diagnosis, and repair of the 2.0 HDi 16V diesel engine. Engine Management System: Detailed diagnostic procedures for the ECU, sensors, actuators, and common rail injection system. Fuel System: High-pressure common rail system, injectors, fuel pump, fuel filter replacement, bleeding procedures. Exhaust System: Exhaust manifold, catalytic converter, DPF (if applicable), mufflers, gaskets, troubleshooting leaks. Transmission Manual: Manual gearbox overhaul, clutch replacement, driveshaft service, gearbox fluid change. Transmission Automatic: If applicable, detailed procedures for automatic transmission servicing and troubleshooting. Drivetrain: Front-wheel drive system, CV joints, wheel bearings, differential. Braking System: Front and rear brake systems, disc and pad replacement, caliper service, hydraulic system, ABS diagnosis. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment. Steering System: Power steering system, steering rack, tie rods, troubleshooting steering issues. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuse box layout, lighting systems, accessories. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, chassis lubrication. HVAC System: Air conditioning system service, heating system, ventilation, cabin filter replacement. Safety Systems: Airbag system diagnosis and replacement, seatbelt mechanisms. Cooling System Cooling System: Radiator, water pump, thermostat, hoses, coolant replacement, troubleshooting overheating. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement (if applicable for gasoline variants). Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving common and complex vehicle issues. Component Replacement: Detailed instructions for replacing all major mechanical and electrical components. Rebuilding Procedures: Complete rebuild procedures for the engine, transmission, and other major assemblies. Electrical Diagnostics: Reading fault codes, interpreting diagnostic data, tracing electrical faults using wiring diagrams. Body Repair: Procedures for minor bodywork, dent repair, panel replacement, and sealing. Special Tools And Equipment: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth Of Information: Comprehensive (covering from basic maintenance to complete engine and transmission overhauls). Diagrams And Illustrations: High-quality exploded views, wiring diagrams, and step-by-step illustrations. Technical Specifications: All factory specifications, torque values, tolerances, and clearances. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable (high resolution for clear printing) Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Accessibility Features Zoom Functionality: YES (Allows for detailed viewing of diagrams and text) Delivery Method Delivery: Instant Download Software Requirements Requirements: Adobe PDF Reader & WinZip Compatibility Compatible Os: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel (HDi) Displacement: 1997 cc Bore X Stroke: 85 mm x 88 mm Compression Ratio: 17.2:1 Performance Horsepower: 109 PS (108 bhp; 80 kW) at 4000 rpm Torque: 250 Nm (184 lb-ft) at 1750 rpm Fuel System Fuel Injection: Bosch Common Rail Direct Injection Fuel Type: Diesel Engine Components Cylinder Head: DOHC, 16 Valves 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic (often designated AL4 for PSA group) Features Clutch Type: Hydraulic, single dry plate Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-80 Automatic Gearbox Oil: ATF LT 71141 (or equivalent) 📐 Dimensions Exterior Length: Approx. 4.27m (Standard Wheelbase) Width: Approx. 1.81m (excluding mirrors) Height: Approx. 1.89m (standard roof) Cargo Cargo Volume Seats Up: Variable, up to ~3.7 m³ (depending on configuration) Weights Gross Vehicle Weight: Approx. 2200-2500 kg (depending on variant) 🛡️ Safety Features Ratings Euro Ncap Rating: Typically 3-4 stars for this generation of van-based MPVs/LCVs. Active Features ABS: Standard on most models Esp Optional: Optional on some higher trims Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional. Seatbelts: 3-point seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with basic speaker system. Driver Assistance Cruise Control: Optional on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 miles (24,000 km) or 1 year, whichever comes first. Air Filter Replacement: Every 30,000 miles...