This comprehensive service manual provides detailed instructions for overhauling the Continental IO-360 and TSIO-360 aircraft engines. It covers a range of models, including the IO-360-A, IO-360-B, IO-360-C, IO-360-D, TSIO-360-A, TSIO-360-B, TSIO-360-C, and TSIO-360-D. The manual is meticulously organized, with clearly defined sections for easy navigation. It includes a detailed general description of the engines, followed by a comprehensive list of required special tools and equipment. The manual then guides you through the entire overhaul process, starting with disassembly, covering detailed cleaning procedures for all parts, and providing thorough inspection methods. The assembly section delves into the assembly of sub-assemblies, culminating in the final assembly and testing procedures. Detailed illustrations, exploded diagrams, drawings, and photographs enhance the clarity of the instructions, enabling you to confidently perform every step of the overhaul process. This manual is your essential resource for completing a successful engine overhaul, ensuring optimal performance and extending the life of your aircraft engine.

The Continental IO-360 and TSIO-360 are renowned horizontally opposed, six-cylinder, air-cooled aircraft engines, renowned for their reliability, durability, and performance. These engines have been a mainstay in general aviation for decades, powering a wide range of aircraft from single-engine trainers and utility planes to light twins and high-performance aerobatic machines. The IO-360 series stands for "Injection-fuelled, Opposed, 360 cubic inch displacement," while the TSIO-360 designation encompasses "Turbocharged, Supercharged, Injection-fuelled, Opposed, 360 cubic inch displacement," highlighting the turbocharged nature of the latter variant. Both versions boast a displacement of 5.9 liters (360 cubic inches) and offer power outputs ranging from 180 to 290 horsepower, dependent on the specific model and configuration.

The Continental IO-360 and TSIO-360 engines are meticulously engineered for flight, featuring lightweight construction, robust components, and a meticulously designed cooling system. The air-cooled design allows for simplified installation and maintenance, while the horizontally opposed configuration ensures a smooth running experience. The engines are renowned for their efficient fuel consumption and high power-to-weight ratio, making them particularly suitable for general aviation use. The TSIO-360, with its turbocharging system, offers enhanced performance at high altitudes and in challenging atmospheric conditions, augmenting its capabilities for high-performance applications. These powerful and dependable engines have become an integral part of the general aviation landscape, powering countless aircraft and contributing to the safety and efficiency of air travel.