This comprehensive service repair workshop manual is specifically designed for the 2004 SsangYong Rexton Y220, catering to both DIY enthusiasts and experienced mechanics. It provides detailed, step-by-step instructions and high-quality diagrams, ensuring efficient and accurate completion of repair tasks.

The manual delves into every aspect of your vehicle, covering a wide range of systems. From the general vehicle overview to the intricate workings of the engine, electrical system, chassis, and body, this manual offers a complete understanding of your 2004 Rexton Y220.

For the engine, it includes detailed information on the G23D, G32D, and D27DT models, covering aspects such as assembly, fuel system, intake and exhaust systems, lubrication, cooling, electrical components, and engine control systems. The electrical system section provides comprehensive coverage of fuses, relays, switches, lighting, wipers, rain sensors, and various electronic components.

The chassis section covers the transmission (both automatic and manual), clutch, transfer case, axle system, suspension, brakes, ESP, ABS, power steering, and wheels and tires. Furthermore, the body section includes detailed information on the air conditioning, heating, ventilation, and air bag systems. It also covers body interior and exterior, repairs, the sunroof, and seats.

For diagnostics, the manual includes information on various ECUs, including gasoline and diesel, brakes, airbags, CCCS, FATC, FFH, P/Trunk, rain sensors, STICS, TC, TCH, and TGS lever. Finally, the electrical wiring diagram section covers general information, connectors, ground points, power distribution, and circuit details.

This manual is an invaluable resource for anyone looking to maintain or repair their 2004 SsangYong Rexton Y220. Its comprehensive content and detailed instructions will empower you to tackle various repairs with confidence.

The 2004 SsangYong Rexton Y220 is a full-size SUV produced by the South Korean automaker SsangYong Motor. The Rexton, first introduced in 2001, was a significant step forward for the company, marking their entry into the increasingly popular SUV segment. The Y220 model, launched in 2004, represented a mid-cycle refresh, bringing with it subtle styling updates, improved interior quality, and enhanced safety features. The Rexton Y220 offered a range of powertrains, including a 2.7-liter Mercedes-Benz-sourced diesel engine and a 3.2-liter gasoline V6. Its rugged body-on-frame construction and generous dimensions provided ample space for passengers and cargo, while its four-wheel-drive system offered capable off-road performance.

The SsangYong Rexton Y220 aimed to attract buyers seeking a spacious and capable SUV at an attractive price point. It stood out from its Korean competitors with its more robust design and off-road capabilities, appealing to those who valued practicality and utility. However, the Rexton also faced challenges, particularly in international markets, due to its less refined driving experience compared to established European and Japanese rivals. Despite its limitations, the Rexton Y220 found a devoted following among those seeking a no-frills, well-built SUV with genuine off-road potential. The model remained in production until 2012, with its successor, the second-generation Rexton, continuing the brand's legacy of offering value-oriented SUVs with a focus on practicality and durability.