DAEWOO MAGNUS 2000-2006 Workshop Service Repair Manual
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Basic Information Identification Make: Daewoo Model: Magnus Year: 2000-2006 Introduction Market Position Class: Mid-size Sedan/Wagon Target Audience: Families and individuals seeking a comfortable and practical vehicle. Competitive Analysis Competitors: Ford Mondeo, Toyota Camry, Honda Accord, Volkswagen Passat, Mitsubishi Galant. Key Features Features: Spacious interior, comfortable ride, available in sedan and wagon body styles, typically equipped with 4-cylinder and V6 engine options. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, and repair of all engine components including cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system, and emission controls. Engine Electrical: Wiring diagrams, ignition system, fuel injection system, starting system, charging system, sensors, actuators, and electronic control unit (ECU) diagnosis and repair. Transmission Manual: Repair, overhaul, and adjustment of manual transmission components, clutch system, and shift mechanisms. Transmission Automatic: Diagnosis, repair, and overhaul of automatic transmission, including torque converter, valve body, planetary gear sets, clutch packs, and electronic control. Suspension Steering: Front and rear suspension systems, shock absorbers, struts, springs, control arms, ball joints, bushings, steering gear, power steering system, and wheel alignment. Braking System: Hydraulic brake system, disc brakes, drum brakes, anti-lock braking system (ABS), brake fluid specifications, bleeding procedures, and component replacement. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, throttle body, and evaporative emission control (EVAP) system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, and emission control components. HVAC System: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control unit. Body Interior: Body panel repair, door mechanisms, interior trim, seating systems, and body sealing. Body Exterior: Bumpers, fenders, hood, trunk lid, doors, windows, mirrors, and exterior trim. Paint and corrosion protection information. Electrical Accessories: Power windows, power door locks, sunroof, lighting systems (headlights, taillights, interior lights), horn, wipers, and wash systems. Body Electrical: Body Control Module (BCM), multiplex wiring systems, and integrated control units. Chassis Electrical: Instrument cluster, warning lights, diagnostic trouble codes (DTCs), and vehicle communication network (CAN bus). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotations. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution. Repair Overhaul: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Electrical Diagnosis Repair: Wiring diagram interpretation, voltage and resistance testing, component testing, and repair of electrical faults. Engine Rebuild: Complete engine disassembly, cleaning, measurement of critical components (e.g., cylinder bore, piston ring gap, bearing clearance), and reassembly with torque specifications. Transmission Service: Fluid and filter changes, transmission removal and installation, internal component repair for both manual and automatic transmissions. Brake System Service: Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper overhaul, master cylinder replacement, ABS system bleeding. Suspension Steering Repair: Replacement of struts, shocks, ball joints, tie rod ends, control arms, power steering pump and rack. HVAC Service Repair: Refrigerant recovery and recharge, leak detection, compressor replacement, evaporator/condenser service, and blower motor replacement. Bodywork Repair: Panel replacement, dent removal, rust repair, door/window regulator repair, and bumper repair. Diagnostic Tool Usage: Guidelines for using diagnostic scan tools and interpreting live data and fault codes. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed component specifications, torque values, diagnostic flowcharts, and repair procedures from basic maintenance to full engine/transmission rebuilds. Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick navigation of specific topics. Print Quality: Generally high quality, enabling clear printing of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code 1: Ecotec Family II (e.g., X20SED, X22SED) Engine Type 1: Inline 4-Cylinder DOHC Displacement 1: Approx. 1998cc / 2198cc Bore Stroke 1: Refer to manual for specific engine code (e.g., 86.0mm x 86.0mm for X20SED) Compression Ratio 1: Refer to manual for specific engine code (e.g., ~9.2:1 for X20SED) Horsepower 1: Refer to manual for specific engine code (e.g., ~120-130 hp for X20SED) Torque 1: Refer to manual for specific engine code (e.g., ~180-190 Nm for X20SED) Optional Engine Engine Code 2: LP7 (V6 - less common in some markets for this specific generation) Engine Type 2: V6 DOHC Displacement 2: Approx. 2500cc Horsepower 2: Refer to manual for specific engine code (e.g., ~150-160 hp) Torque 2: Refer to manual for specific engine code (e.g., ~220-230 Nm) Performance Fuel Type: Unleaded Gasoline Ignition System: Electronic Ignition, Distributorless Ignition System (DIS) on later models. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Pump Type: Electric, in-tank Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Automatic...
Families and individuals seeking a comfortable and practical vehicle.
Competitive Analysis
Competitors:
Ford Mondeo, Toyota Camry, Honda Accord, Volkswagen Passat, Mitsubishi Galant.
Key Features
Features:
Spacious interior, comfortable ride, available in sedan and wagon body styles, typically equipped with 4-cylinder and V6 engine options.
Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, and repair of all engine components including cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system, and emission controls.
Engine Electrical:
Wiring diagrams, ignition system, fuel injection system, starting system, charging system, sensors, actuators, and electronic control unit (ECU) diagnosis and repair.
Transmission Manual:
Repair, overhaul, and adjustment of manual transmission components, clutch system, and shift mechanisms.
Transmission Automatic:
Diagnosis, repair, and overhaul of automatic transmission, including torque converter, valve body, planetary gear sets, clutch packs, and electronic control.
Suspension Steering:
Front and rear suspension systems, shock absorbers, struts, springs, control arms, ball joints, bushings, steering gear, power steering system, and wheel alignment.
Braking System:
Hydraulic brake system, disc brakes, drum brakes, anti-lock braking system (ABS), brake fluid specifications, bleeding procedures, and component replacement.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, throttle body, and evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and emission control components.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control unit.
Body Interior:
Body panel repair, door mechanisms, interior trim, seating systems, and body sealing.
Body Exterior:
Bumpers, fenders, hood, trunk lid, doors, windows, mirrors, and exterior trim. Paint and corrosion protection information.
Electrical Accessories:
Power windows, power door locks, sunroof, lighting systems (headlights, taillights, interior lights), horn, wipers, and wash systems.
Body Electrical:
Body Control Module (BCM), multiplex wiring systems, and integrated control units.
Chassis Electrical:
Instrument cluster, warning lights, diagnostic trouble codes (DTCs), and vehicle communication network (CAN bus).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotations.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution.
Repair Overhaul:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Electrical Diagnosis Repair:
Wiring diagram interpretation, voltage and resistance testing, component testing, and repair of electrical faults.
Engine Rebuild:
Complete engine disassembly, cleaning, measurement of critical components (e.g., cylinder bore, piston ring gap, bearing clearance), and reassembly with torque specifications.
Transmission Service:
Fluid and filter changes, transmission removal and installation, internal component repair for both manual and automatic transmissions.
Brake System Service:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper overhaul, master cylinder replacement, ABS system bleeding.
Suspension Steering Repair:
Replacement of struts, shocks, ball joints, tie rod ends, control arms, power steering pump and rack.
HVAC Service Repair:
Refrigerant recovery and recharge, leak detection, compressor replacement, evaporator/condenser service, and blower motor replacement.
Guidelines for using diagnostic scan tools and interpreting live data and fault codes.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed component specifications, torque values, diagnostic flowcharts, and repair procedures from basic maintenance to full engine/transmission rebuilds.
Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick navigation of specific topics.
Print Quality:
Generally high quality, enabling clear printing of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code 1:
Ecotec Family II (e.g., X20SED, X22SED)
Engine Type 1:
Inline 4-Cylinder DOHC
Displacement 1:
Approx. 1998cc / 2198cc
Bore Stroke 1:
Refer to manual for specific engine code (e.g., 86.0mm x 86.0mm for X20SED)
Compression Ratio 1:
Refer to manual for specific engine code (e.g., ~9.2:1 for X20SED)
Horsepower 1:
Refer to manual for specific engine code (e.g., ~120-130 hp for X20SED)
Torque 1:
Refer to manual for specific engine code (e.g., ~180-190 Nm for X20SED)
Optional Engine
Engine Code 2:
LP7 (V6 - less common in some markets for this specific generation)
Engine Type 2:
V6 DOHC
Displacement 2:
Approx. 2500cc
Horsepower 2:
Refer to manual for specific engine code (e.g., ~150-160 hp)
Torque 2:
Refer to manual for specific engine code (e.g., ~220-230 Nm)
Performance
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition, Distributorless Ignition System (DIS) on later models.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Pump Type:
Electric, in-tank
Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Automatic Transmission Control:
Electronically controlled with torque converter lock-up.
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for specific viscosity and capacity).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for specific type and capacity).
Dimensions
Exterior
Length:
Approx. 4765 mm (Sedan), 4760 mm (Wagon)
Width:
Approx. 1775 mm
Height:
Approx. 1450 mm (Sedan), 1510 mm (Wagon)
Wheelbase:
Approx. 2700 mm
Front Track:
Refer to manual for specific chassis code
Rear Track:
Refer to manual for specific chassis code
Interior
Passenger Volume:
Refer to specifications based on trim/body style
Cargo
Cargo Volume Sedan:
Refer to specifications
Cargo Volume Wagon:
Refer to specifications, significantly larger than sedan
Weights
Curb Weight Min:
Approx. 1400 kg
Gross Vehicle Weight Rating:
Refer to vehicle placard or manual
Towing Capacity:
Typically not recommended for significant towing without specific factory provisions.
Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency. Refer to specific regional safety reports.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional on higher trims.
Traction Control:
Traction Control System (TCS) may be available on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on some trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points in rear seating positions.
Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD player, often with basic speaker configuration. Upgrades and aftermarket integration are common.
Navigation:
Rarely offered from the factory during this period, typically an aftermarket addition.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Uncommon as factory fitment, typically an aftermarket accessory.
Connectivity
Bluetooth:
Not available from factory, requires aftermarket integration.
Usb Ports:
Not available from factory, requires aftermarket integration.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Refer to manual for precise recommendations.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Typically every 40,000-60,000 km for standard spark plugs. Platinum or iridium plugs may have longer intervals. Refer to manual for specific type and gap.
Coolant Flush:
Recommended every 2-5 years or 40,000-100,000 km depending on coolant type.
Timing Belt Replacement:
If equipped with a timing belt, typically every 60,000-100,000 km or 5-7 years. Crucial to verify if belt or chain driven and replace accordingly.
Fluid Specifications
Engine Oil Type:
API SJ/SL, SAE 5W-30 or 10W-40 (refer to manual for specific viscosity and oil capacity).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Specific power steering fluid or ATF Dexron II/III (refer to manual).
Known Issues
Engine Mounts:
Premature wear and failure of engine and transmission mounts can lead to vibration and clunking noises.
Ignition Coils:
Failure of ignition coils can cause misfires, rough idling, and loss of power.
Automatic Transmission Shifts:
Hesitation or harsh shifting can sometimes indicate issues with transmission fluid, solenoids, or valve body wear.
Suspension Components:
Wear in ball joints, control arm bushings, and tie rod ends can lead to steering looseness and premature tire wear.
HVAC Blower Motor:
Failure of the blower motor resistor or the motor itself can lead to loss of fan speed control or no airflow.
Radiator Fan Assembly:
Cooling fan motor or relay failures can lead to overheating.
Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motor Company, a South Korean manufacturer, was known for producing a range of vehicles from compact cars to SUVs.
Model Evolution
Predecessor:
The Magnus succeeded models like the Daewoo LeMans and Espero in some markets. It was based on the GM V-Platform.
Successor:
In many markets, the Daewoo brand was phased out and replaced by Chevrolet, with models like the Chevrolet Epica often filling a similar segment.
Production
Manufacturing Location:
Primarily South Korea.
Production Period:
2000-2006 (specific model years covered by the manual).
Gm Acquisition:
The Daewoo brand and its assets were acquired by General Motors (GM) in 2002, influencing subsequent model development and platforms.
Awards & Recognition
Recognitions
General Reputation:
The Daewoo Magnus was generally seen as a practical and comfortable family car, offering good value for money in its segment at the time of its release. Specific awards are scarce in mainstream automotive press for this model.
Ratings
Reliability Perceptions:
Reliability perceptions varied, with some owners reporting good experiences while others encountered more frequent issues, particularly with certain electronic components or drivetrain parts. The quality of repair and maintenance significantly impacts long-term reliability.
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