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Daewoo Sens 2002 Workshop Repair Service Manual

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The Sens, produced in 2002, is a compact car designed for value-conscious buyers, offering a practical and fuel-efficient mode of transportation. Built on the J-body platform, which it shared with models like the Opel Kadett and Pontiac Lemans, the Sens presented a straightforward, dependable option in the economy segment. Available as a 4-door sedan or a 5-door hatchback, it typically featured a 1.5L or 1.6L inline 4-cylinder engine, delivering around 95-105 horsepower, paired with either a 5-speed manual or a 4-speed automatic transmission. Its engineering focused on affordability and functionality, making it a common choice for everyday commuting and general use, despite mixed consumer satisfaction and durability concerns compared to some competitors of its era. This comprehensive workshop repair service manual provides detailed guidance for all Sens 2002 models, engines, and transmissions. It covers a wide array of systems, including powertrain, transmission and drivetrain, chassis, suspension, steering, brakes, and electrical/electronic components, as well as body and interior systems. The manual details essential maintenance procedures, such as oil changes and filter replacements, alongside in-depth repair and overhaul instructions for major components. It also features troubleshooting guides, diagnostic procedures, and technical specifications, equipping owners, mechanics, and technicians with the necessary information to maintain, diagnose, and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 2002 Product Name: Daewoo Sens 2002 Workshop Repair Service Manual PDF Download Codes Chassis Code: J100 / J150 (platform sharing with Pontiac Lemans, Opel Kadett) 👋 Introduction Market Position Segment: Compact car, economy segment Target Audience: Value-conscious buyers seeking reliable transportation Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Chevrolet Aveo (rebadged Daewoo), Toyota Corolla, Honda Civic (in some markets) Key Features Attributes: Affordable pricing, fuel efficiency, practical design 📋 Manual Details Coverage Areas Covered Models: All Daewoo Sens 2002 Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: 1500-2000 (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission Drivetrain: Manual transmission, automatic transmission, clutch, driveshafts, differential Chassis Suspension Steering: Front suspension, rear suspension, steering system, wheel alignment Brakes: Brake system, ABS (if equipped), brake service procedures Electrical Electronics: 12V electrical system, battery, alternator, starter, lighting, instruments, body electrical, engine control module (ECM), transmission control module (TCM) Body Interior: Body construction, interior trim, doors, windows, seats, HVAC system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Repair Overhaul: Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical diagnostics and repair Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault codes Diagnostics: OBD-II diagnostics, component testing, wiring diagrams Body Repair: Includes procedures for body panel replacement, dent repair, and corrosion treatment. HVAC Repair: Covers A/C system servicing, heater core replacement, and blower motor diagnostics. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. Manual Type Manual Scope: Comprehensive workshop manual, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if professionally scanned, enabling quick information retrieval. Print Quality Printability: Designed for digital access but can be printed for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Likely E-TEC II family (e.g., X15S, X16S) Displacement: 1.5L (1498 cc) or 1.6L (1598 cc) Configuration: Inline 4-cylinder, DOHC, 16 valves Performance Horsepower: Approx. 95-105 HP @ 5800-6000 RPM (varies by engine variant) Torque: Approx. 130-140 Nm @ 3400-4000 RPM (varies by engine variant) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating typically 91 RON or higher) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., GM DEX-COOL or equivalent) Lubrication System Oil Capacity: Approx. 4.0 - 4.5 Liters (with filter change) Recommended Oil Viscosity: SAE 10W-30 or 10W-40 (depending on climate and OEM specifications) Engine Management ECU Type: Likely a Delphi or similar ECU controlling ignition and fuel injection. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Automatic Transmission Fluid Type: GM DEXRON III or equivalent Clutch Clutch Type: Dry single plate, hydraulically operated diaphragm spring clutch Gear Ratios Manual Gear Ratios: Specific ratios vary by engine/transmission variant; refer to manual for exact figures. Automatic Gear Ratios: Specific ratios vary by engine/transmission variant; refer to manual for exact figures. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Length: Approx. 4200-4300 mm (Sedan) / 4050-4150 mm (Hatchback) Width: Approx. 1700 mm Height: Approx. 1400-1450 mm Weights Curb Weight: Approx. 1050-1150 kg Wheel And Tire Wheel Bolt Pattern: Typically 4x100mm or 5x114.3mm depending on exact model variant and era. Standard Tire Size: Commonly 175/70 R14 or 185/60 R14, depending on trim...
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Tipo: Car
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Sku: 81976
Coleções: ALL Daewoo

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Daewoo Sens 2002 Workshop Repair Service ManualDaewoo Sens 2002 Workshop Repair Service ManualDaewoo Sens 2002 Workshop Repair Service ManualDaewoo Sens 2002 Workshop Repair Service Manual
The Sens, produced in 2002, is a compact car designed for value-conscious buyers, offering a practical and fuel-efficient mode of transportation. Built on the J-body platform, which it shared with models like the Opel Kadett and Pontiac Lemans, the Sens presented a straightforward, dependable option in the economy segment. Available as a 4-door sedan or a 5-door hatchback, it typically featured a 1.5L or 1.6L inline 4-cylinder engine, delivering around 95-105 horsepower, paired with either a 5-speed manual or a 4-speed automatic transmission. Its engineering focused on affordability and functionality, making it a common choice for everyday commuting and general use, despite mixed consumer satisfaction and durability concerns compared to some competitors of its era. This comprehensive workshop repair service manual provides detailed guidance for all Sens 2002 models, engines, and transmissions. It covers a wide array of systems, including powertrain, transmission and drivetrain, chassis, suspension, steering, brakes, and electrical/electronic components, as well as body and interior systems. The manual details essential maintenance procedures, such as oil changes and filter replacements, alongside in-depth repair and overhaul instructions for major components. It also features troubleshooting guides, diagnostic procedures, and technical specifications, equipping owners, mechanics, and technicians with the necessary information to maintain, diagnose, and repair the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Sens
Year:
2002
Product Name:
Daewoo Sens 2002 Workshop Repair Service Manual PDF Download
Codes
Chassis Code:
J100 / J150 (platform sharing with Pontiac Lemans, Opel Kadett)
👋 Introduction
Market Position
Segment:
Compact car, economy segment
Target Audience:
Value-conscious buyers seeking reliable transportation
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Chevrolet Aveo (rebadged Daewoo), Toyota Corolla, Honda Civic (in some markets)
Key Features
Attributes:
Affordable pricing, fuel efficiency, practical design
📋 Manual Details
Coverage Areas
Covered Models:
All Daewoo Sens 2002 Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission Drivetrain:
Manual transmission, automatic transmission, clutch, driveshafts, differential
Chassis Suspension Steering:
Front suspension, rear suspension, steering system, wheel alignment
Brakes:
Brake system, ABS (if equipped), brake service procedures
Electrical Electronics:
12V electrical system, battery, alternator, starter, lighting, instruments, body electrical, engine control module (ECM), transmission control module (TCM)
Body Interior:
Body construction, interior trim, doors, windows, seats, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups
Repair Overhaul:
Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical diagnostics and repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault codes
Diagnostics:
OBD-II diagnostics, component testing, wiring diagrams
Body Repair:
Includes procedures for body panel replacement, dent repair, and corrosion treatment.
HVAC Repair:
Covers A/C system servicing, heater core replacement, and blower motor diagnostics.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Manual Type
Manual Scope:
Comprehensive workshop manual, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if professionally scanned, enabling quick information retrieval.
Print Quality
Printability:
Designed for digital access but can be printed for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely E-TEC II family (e.g., X15S, X16S)
Displacement:
1.5L (1498 cc) or 1.6L (1598 cc)
Configuration:
Inline 4-cylinder, DOHC, 16 valves
Performance
Horsepower:
Approx. 95-105 HP @ 5800-6000 RPM (varies by engine variant)
Torque:
Approx. 130-140 Nm @ 3400-4000 RPM (varies by engine variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 RON or higher)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., GM DEX-COOL or equivalent)
Lubrication System
Oil Capacity:
Approx. 4.0 - 4.5 Liters (with filter change)
Recommended Oil Viscosity:
SAE 10W-30 or 10W-40 (depending on climate and OEM specifications)
Engine Management
ECU Type:
Likely a Delphi or similar ECU controlling ignition and fuel injection.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Transmission Fluid Type:
GM DEXRON III or equivalent
Clutch
Clutch Type:
Dry single plate, hydraulically operated diaphragm spring clutch
Gear Ratios
Manual Gear Ratios:
Specific ratios vary by engine/transmission variant; refer to manual for exact figures.
Automatic Gear Ratios:
Specific ratios vary by engine/transmission variant; refer to manual for exact figures.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Length:
Approx. 4200-4300 mm (Sedan) / 4050-4150 mm (Hatchback)
Width:
Approx. 1700 mm
Height:
Approx. 1400-1450 mm
Weights
Curb Weight:
Approx. 1050-1150 kg
Wheel And Tire
Wheel Bolt Pattern:
Typically 4x100mm or 5x114.3mm depending on exact model variant and era.
Standard Tire Size:
Commonly 175/70 R14 or 185/60 R14, depending on trim and wheel size.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies significantly by market and testing agency; generally modest for its era and price point.
Active Features
Braking:
Front ventilated disc brakes, rear drum brakes. ABS optional on higher trims.
Steering:
Power-assisted rack and pinion steering
Passive Features
Airbags:
Driver and passenger airbags standard on many models. Side airbags optional/market dependent.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
Body Structure:
Unitized body construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional) and cassette player. Basic speaker setup.
Display:
Simple analog gauges and basic digital displays for odometer and trip meter.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Auxiliary Input:
Rarely available; typically no standard USB or Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Check manual for specific interval.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or 24 months.
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km), depending on spark plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Crucial interval! Typically every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5-7 years. Failure can cause catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil:
API SJ or SL, ILSAC GF-3 rated. SAE 10W-30 or 10W-40.
Coolant:
GM DEX-COOL compatible coolant or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF DEXRON III or equivalent.
Known Issues
Common Problems:
EGR valve clogging, ignition coil failure, power window motor issues, exhaust system corrosion, occasional electrical gremlins.
Durability Concerns:
Build quality can be variable; rust prevention may not be as robust as some Japanese or European competitors of the era.
Diagnostics Tools
OBD Standard:
OBD-II compliant
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Acquisition:
Daewoo assets acquired by General Motors in 2002.
Model Evolution
Platform:
Based on the J-body platform, shared with models like the Opel Kadett and Pontiac Lemans.
Generations:
The 2002 model represents a later iteration of the Daewoo Sens/Nexia/Cielo lineage.
Production
Manufacturing Location:
South Korea (primary), also assembled in other countries depending on market.
Production Period:
Daewoo Sens (and its predecessors/variants) produced from the early 1990s through the early 2000s.
🏆 Awards & Recognition
Recognitions
Safety Awards:
No significant safety awards reported for this specific model. Competed in an era where safety standards were evolving.
Ratings
Consumer Satisfaction:
Mixed consumer satisfaction; often cited for affordability but criticized for long-term reliability compared to segment leaders.
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