🏷️ Basic Information Identification Make: DAF Leyland Model: 45 Series Truck Vehicle Type: Commercial Truck (Lorry/Wagon) Model Variant Note: Explicitly NOT the LF45 model 👋 Introduction Market Position Market Position: The DAF Leyland 45 series represented a robust and versatile range of medium-duty commercial vehicles, often used for distribution, local haulage, and specialized applications. This manual caters to the needs of owners and technicians maintaining these reliable workhorses. Key Features Key Features Manual: Extensive coverage of braking systems including ABS, detailed engine and gearbox overhauls, thorough electrical system diagnostics, and specific component data from major manufacturers, making it an indispensable resource for maintaining the DAF Leyland 45. 📋 Manual Details Coverage Coverage Areas: Engine, Gearbox, Brakes, Axles (Front & Rear), Frame, Suspension, Cab, Electrical System, Fuel System, Exhaust System, Induction System, ABS System. Format Format: PDF Language Language: English Type Manual Type: Service Workshop Manual 📖 Manual Coverage Systems Covered Systems Covered: Detailed coverage of all major mechanical, electrical, and chassis systems of the DAF Leyland 45 Series Truck. This includes comprehensive sections on the braking system (air brakes, hydraulic components, ABS), engine mechanicals (cylinder head, crankcase, cooling), fuel, exhaust, and induction systems, electrical components (charging, starting, lighting, instrumentation), front and rear axles and steering, frame and suspension (including air suspension), driveline (gearboxes and propeller shafts), and cab structure and operation. Procedures Included Procedures Included: The manual includes a wide array of maintenance, diagnostic, repair, and overhaul procedures. This encompasses: general data, component removal and refitting, detailed overhaul instructions for numerous sub-systems (e.g., brake assemblies, compressors, fuel pumps, turbochargers, steering gear, gearboxes, clutch systems), adjustments (e.g., valve clearances, front wheel alignment), testing procedures (e.g., brake valve testing, ABS sensor testing, power steering testing), fault diagnosis, and system bleed procedures. Specific procedures like engine compression testing, clutch hydraulic system bleeding, and ABS warning light diagnostics are explicitly mentioned. Technical Depth Technical Depth: High. The manual provides a deep level of technical detail suitable for professional mechanics and experienced DIY technicians. It includes specific component data, overhaul procedures, fault diagnosis charts, and detailed instructions for complex repairs and adjustments. The depth extends to specific component manufacturers (e.g., Wabco, Bosch, Bendix, ZF, Magneti Marelli) and their respective system components, indicating a thorough technical treatment. 📊 Manual Specifications File Details File Format Details: Digital PDF format. Likely searchable text for efficient information retrieval. Quality of scans or digital original will determine print clarity. Content Completeness Completeness: Comprehensive coverage of the DAF Leyland 45 series truck, detailing numerous systems and components. The extensive listing of procedures and components suggests a complete service manual. ⚙️ Engine Specifications Primary Engine Engine Details: The manual covers general engine information, data, and fault diagnosis. It details the cooling system, including radiator, intercooler, water pump, thermostat, and fan drives. Cylinder head overhaul procedures, including valve/rocker clearance adjustment, are provided. Crankcase assembly details cover cylinder bores, liners, crankshaft, camshaft, pistons, connecting rods, bearings, and lubrication system components (oil pump, oil cooler, oil seals). Specific engine sizes and specifications would typically be detailed within the 'General Information Data' sections for each engine variant covered by the 45 series. Fuel System Fuel System Components: Covers fuel system adjustment of road speed limiter control cables, fuel system data, and removal/refitting of accelerator cables, fuel induction pipes (Bosch VP14 and CAV DPS), fuel induction pumps, fuel lift pumps, fuel sedimenters, and injectors. Timing checks for Bosch VP14 fuel pumps and bleeding the fuel system are included. 🔧 Transmission Standard Gearbox Gearbox Models: ZF S5-42 (RHD and LHD variants), ZF S6-36, and ZF S6-36 + GV36. Procedures Included Transmission Procedures: Detailed removal and refitting procedures for the gearbox, gearbox input and rear oil seals, gearbox rear mounting rubbers, and propeller shafts. Overhaul procedures for the ZF S5-42, ZF S6-36, and S6-36 + GV36 gearboxes are provided. Clutch system components such as the clutch master cylinder, servo slave cylinder, withdrawal mechanism, and operating pedal assemblies are covered, including overhaul and hydraulic system bleeding. 📐 Dimensions Vehicle Type Vehicle Type Details: Medium-duty commercial truck. Specific dimensions (wheelbase, length, width, height), weight ratings (GVW), and payload capacities would be detailed within the 'Data' sections of the relevant Chassis (Frame, Axle, Suspension) chapters. These vary significantly based on specific configuration and bodywork. 🛡️ Safety Features Active Features Active Safety Features: The manual details the Anti-lock Braking System (ABS) including its general description, testing procedures for various fault conditions (e.g., continuous ABS warning light illumination), and wiring diagrams. Other safety-related systems covered that contribute to safe operation include power steering, exhaust brakes, and the general braking system. Passive Features Passive Safety Features: The 'CAB' section covers the cab structure, including doors, hinges, latches, glass, mounting bushes, and lock-down mechanisms, all of which contribute to occupant protection. Safety stays and pivot brackets for tilt cabs are also detailed. The structural integrity and...