🏷️ Basic Information Identification Make: DAF Leyland Model: 45 Series Truck/Lorry/Wagon Product Type: Service & Repair Workshop Manual Download Generation Covered Generations: Specific generation not explicitly stated, but covers the DAF 45 series, often associated with models from the late 1980s through the 2000s. Codes Chassis Codes: Likely covers various chassis codes within the DAF 45 series, specific codes would be detailed within the manual. 👋 Introduction Market Position Vehicle Segment: Light to medium-duty commercial truck. Competitive Analysis Competitors: Competed with vehicles from manufacturers like Ford (Transit variants), Mercedes-Benz (Vario, Atego variants), Iveco, and other European truck manufacturers in its class. Key Features Manual Value Proposition: Provides professional-level repair and maintenance information, enabling independent workshops and owners to service the vehicle accurately and efficiently. Visual Aids: Includes detailed photos and diagrams, specifically exploded diagrams for clarity in assembly and disassembly. 📋 Manual Details Coverage Areas Global Coverage: Assumed global, as DAF vehicles are marketed internationally. Specific regional variations would be noted if present in the manual. Page Count Estimated Page Count: Hundreds of pages (as stated in description) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and typical manual standards) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical components, fuel system, lubrication system, cooling system, air intake, exhaust system, engine management and diagnostics. Powertrain Systems: Clutch, gearbox (manual/automatic as applicable), drive shafts, differentials, axle assemblies. Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, air, ABS), wheels and tires. Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, wiring harnesses, ECUs, fuse/relay identification and testing. Bodywork And Interior: Body panels, doors, glazing, interior trim, seats, HVAC system, chassis lubrication points. Procedures Included Maintenance Procedures: Routine servicing, lubrication, fluid changes, filter replacements, inspections. Repair Procedures: Component removal, installation, overhaul, and adjustment for all major vehicle systems. Troubleshooting Procedures: Diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable). Diagnostic Procedures: Testing of electrical components, sensors, actuators, and mechanical systems using appropriate tools and techniques. Technical Depth Technical Depth: Comprehensive; covers basic maintenance to complete overhaul and advanced diagnostics. Diagnostic Tools And Equipment: Specifies required special tools, diagnostic equipment, and recommended testing procedures. Specifications And Tolerances: Detailed technical specifications, measurements, clearances, torque values, and wear tolerances for all components. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: High-resolution, printable pages (single or full manual). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Compatibility Os Compatibility: Compatible with all Windows and MAC computers. Access Method Access: Instant download for use on multiple devices. Licensing License Type: Lifetime use, no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Type: Likely DAF's range of diesel engines, common in the 45 series included naturally aspirated and turbocharged variants of the ATi (Advanced Turbo Intercooling) engines. Displacement Range: Common displacements for the DAF 45 series include 3.9L and 4.2L variants (e.g., 4.2DK engine). Performance Horsepower Range: Typically ranging from approximately 80 HP to 140 HP, depending on the specific engine variant and application. Torque Range: Torque figures would vary significantly by engine, but generally in the range of 250-400 Nm. Fuel System Fuel Type: Diesel Injection System: Likely mechanical or electronic rotary/inline fuel injection pumps, potentially common rail on later models. 🔧 Transmission Standard Standard Transmission: Manual transmission, likely 5 or 6-speed. Optional Optional Transmission: Automatic transmission may have been an option on certain configurations. Features Gear Ratios: Specific gear ratios would be detailed within the manual for each transmission variant. 📐 Dimensions Exterior Wheelbase Options: Various wheelbase options available to suit different body configurations (e.g., chassis cab, dropside, tipper). Weights Gross Vehicle Weight Rating Gvw: Typically in the 7.5 to 10-tonne GVW range, depending on configuration and market regulations. 💡 Technology Features Infotainment Infotainment Systems: Basic radio and audio systems were standard. Advanced infotainment systems were not common for this class of vehicle during its primary production period. Driver Assistance Driver Assistance Features: Features like ABS were becoming common during the latter part of its production. Other advanced driver aids were generally not fitted. Connectivity Connectivity Features: Minimal connectivity features; primarily focused on vehicle operation rather than external device integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 20,000 km or 12 months, but specific intervals depend on operating conditions and engine oil type. Manual will specify. Filter Replacement Schedule: Fuel, oil, and air filters typically replaced at oil change intervals or as specified in the manual based on mileage or operating hours. Fluid Specifications Engine Oil Specification: Likely API CF or ACEA E2/E3 specification for diesel engines. Specific viscosity grades (e.g., 15W-40) will be detailed. Coolant Specification: Ethylene glycol-based antifreeze/coolant, meeting relevant heavy-duty specifications. Manual will specify type and mixture ratio. Brake Fluid Specification: DOT 3...
Specific generation not explicitly stated, but covers the DAF 45 series, often associated with models from the late 1980s through the 2000s.
Codes
Chassis Codes:
Likely covers various chassis codes within the DAF 45 series, specific codes would be detailed within the manual.
👋 Introduction
Market Position
Vehicle Segment:
Light to medium-duty commercial truck.
Competitive Analysis
Competitors:
Competed with vehicles from manufacturers like Ford (Transit variants), Mercedes-Benz (Vario, Atego variants), Iveco, and other European truck manufacturers in its class.
Key Features
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling independent workshops and owners to service the vehicle accurately and efficiently.
Visual Aids:
Includes detailed photos and diagrams, specifically exploded diagrams for clarity in assembly and disassembly.
📋 Manual Details
Coverage Areas
Global Coverage:
Assumed global, as DAF vehicles are marketed internationally. Specific regional variations would be noted if present in the manual.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in description)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and typical manual standards)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical components, fuel system, lubrication system, cooling system, air intake, exhaust system, engine management and diagnostics.
Powertrain Systems:
Clutch, gearbox (manual/automatic as applicable), drive shafts, differentials, axle assemblies.
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, air, ABS), wheels and tires.
Testing of electrical components, sensors, actuators, and mechanical systems using appropriate tools and techniques.
Technical Depth
Technical Depth:
Comprehensive; covers basic maintenance to complete overhaul and advanced diagnostics.
Diagnostic Tools And Equipment:
Specifies required special tools, diagnostic equipment, and recommended testing procedures.
Specifications And Tolerances:
Detailed technical specifications, measurements, clearances, torque values, and wear tolerances for all components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
High-resolution, printable pages (single or full manual).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Compatibility
Os Compatibility:
Compatible with all Windows and MAC computers.
Access Method
Access:
Instant download for use on multiple devices.
Licensing
License Type:
Lifetime use, no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely DAF's range of diesel engines, common in the 45 series included naturally aspirated and turbocharged variants of the ATi (Advanced Turbo Intercooling) engines.
Displacement Range:
Common displacements for the DAF 45 series include 3.9L and 4.2L variants (e.g., 4.2DK engine).
Performance
Horsepower Range:
Typically ranging from approximately 80 HP to 140 HP, depending on the specific engine variant and application.
Torque Range:
Torque figures would vary significantly by engine, but generally in the range of 250-400 Nm.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely mechanical or electronic rotary/inline fuel injection pumps, potentially common rail on later models.
🔧 Transmission
Standard
Standard Transmission:
Manual transmission, likely 5 or 6-speed.
Optional
Optional Transmission:
Automatic transmission may have been an option on certain configurations.
Features
Gear Ratios:
Specific gear ratios would be detailed within the manual for each transmission variant.
📐 Dimensions
Exterior
Wheelbase Options:
Various wheelbase options available to suit different body configurations (e.g., chassis cab, dropside, tipper).
Weights
Gross Vehicle Weight Rating Gvw:
Typically in the 7.5 to 10-tonne GVW range, depending on configuration and market regulations.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic radio and audio systems were standard. Advanced infotainment systems were not common for this class of vehicle during its primary production period.
Driver Assistance
Driver Assistance Features:
Features like ABS were becoming common during the latter part of its production. Other advanced driver aids were generally not fitted.
Connectivity
Connectivity Features:
Minimal connectivity features; primarily focused on vehicle operation rather than external device integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 20,000 km or 12 months, but specific intervals depend on operating conditions and engine oil type. Manual will specify.
Filter Replacement Schedule:
Fuel, oil, and air filters typically replaced at oil change intervals or as specified in the manual based on mileage or operating hours.
Fluid Specifications
Engine Oil Specification:
Likely API CF or ACEA E2/E3 specification for diesel engines. Specific viscosity grades (e.g., 15W-40) will be detailed.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, meeting relevant heavy-duty specifications. Manual will specify type and mixture ratio.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (if hydraulic system is present). Air brake systems will have specific requirements.
Transmission Fluid Specification:
Manual transmission oil (e.g., GL-4 or GL-5) or automatic transmission fluid (ATF) depending on gearbox type. Manual will provide specific grades and capacities.
Known Issues
Common Wear Items:
Potential common wear items include clutch components, brake pads/discs, suspension bushings, exhaust system components, and turbocharger seals, typical for commercial vehicles of this era.
Electrical Gremlins:
Older vehicles can develop issues with wiring harnesses, connectors, and grounding points leading to intermittent electrical faults. The manual's electrical troubleshooting section is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
DAF Trucks N.V. is a Dutch manufacturer, with Leyland Trucks being a UK based manufacturer historically linked through various ownership structures.
Model Evolution
Series Development:
The DAF 45 series was a successor to earlier DAF light-duty trucks and was part of a range that offered various engine and chassis configurations for diverse commercial applications.
Production
Production Period:
The 45 series was produced through the late 1980s and into the 2000s, evolving over its lifespan. Specific start and end years depend on the exact sub-model and market.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Specific awards for the DAF 45 series are not widely documented, but DAF as a brand has consistently been recognized for reliability and efficiency in the commercial vehicle sector.
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