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1987 DAIHATSU CHARADE CHASSIS Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Year: 1987 Chassis Type: Chassis Service Repair Manual Codes Engine Code Common: CB23 (1.0L), CB47 (1.3L), CD20 (1.3L Diesel) Chassis Code Generation: G100 Series (Third Generation) 👋 Introduction Market Position Segment: Subcompact hatchback, economy car. Target Audience: Budget-conscious consumers, first-time car buyers, enthusiasts seeking affordable and reliable transportation. Competitive Analysis Key Competitors 1987: Honda Civic, Toyota Starlet, Ford Festiva, Suzuki Swift (Geo Metro), Hyundai Excel. Key Features Design Philosophy: Compact, fuel-efficient, reliable, practical design with a focus on affordability and maneuverability. Notable Innovations: Optional 4WD on some models, advanced for its time engine technologies (e.g., electronic fuel injection on higher trims). 📋 Manual Details Coverage Areas Primary Markets: Global (Japan, Europe, North America, Australia) Model Variants Covered: Hatchback (3-door, 5-door), potentially some sedan variants depending on specific manual revision. Page Count Estimated Pages: 400-600 (typical for a comprehensive service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems. Transmission: Manual transmission, automatic transmission (if applicable), clutch system, driveline components. Brakes: Front disc brakes, rear drum brakes, parking brake system, hydraulic system, bleeding procedures. Suspension: Front MacPherson strut suspension, rear torsion beam or independent suspension (model dependent), steering linkage. Electrical: Charging system, starting system, lighting, instrumentation, power windows, wipers, horn, fuses, relays, wiring diagrams. Body: Body and frame construction, doors, windows, bumpers, interior trim, exterior trim, alignment specifications. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments, brake pad replacement. Troubleshooting: Diagnostic charts for common symptoms (e.g., no-start, rough running, braking issues), fault diagnosis for electrical components. Repair: Engine component overhauls (e.g., cylinder head, pistons), transmission overhaul, brake caliper/wheel cylinder rebuild, suspension component replacement, starter/alternator repair. Installation: Component installation specifications (e.g., torque values for engine mounts, suspension components), accessory installation guidance. Technical Depth Diagnostic Procedures: Detailed diagnostic steps, pinpoint tests, wiring schematics interpretation, pressure testing procedures. Rebuild Procedures: Comprehensive instructions for complete engine and transmission rebuilds, including component specifications and clearances. Specifications: Detailed torque specifications, clearances, fluid capacities, electrical values, timing specifications. 📊 Manual Specifications File Format File Type: N/A (Printed Format) Print Quality Print Quality: Professional printing, clear diagrams and text. Binding Type Binding: Comb binding or staple binding (common for older aftermarket manuals) Paper Type Paper Quality: Durable paper, designed for workshop use. ⚙️ Engine Specifications Primary Engine Engine Displacement Common: 993cc (CB23), 1298cc (CB47) Engine Type Common: Inline-3, Inline-4 Cylinder, SOHC Performance Horsepower Cb23: Approx. 50-55 hp Torque Cb23: Approx. 54-58 lb-ft Horsepower Cb47: Approx. 65-70 hp Torque Cb47: Approx. 73-78 lb-ft Fuel System Fuel Delivery Common: Carburetor (twin-barrel typical) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition (Distributor-based) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 3-speed Automatic (less common) Features Drivetrain Options: Front-Wheel Drive (FWD), Optional All-Wheel Drive (4WD/AWD) on select models (e.g., G102). Specifications Clutch Type: Dry single plate (manual transmission) 📐 Dimensions Exterior Length: Approx. 3,670 - 3,800 mm (144.5 - 149.6 inches) depending on body style. Width: Approx. 1,600 - 1,630 mm (63.0 - 64.2 inches) Height: Approx. 1,380 - 1,440 mm (54.3 - 56.7 inches) depending on body style. Wheelbase: Approx. 2,300 mm (90.6 inches) Weights Curb Weight: Approx. 750 - 850 kg (1650 - 1870 lbs) depending on configuration. 🛡️ Safety Features Ratings Crash Test Availability: Limited official crash test data available for this era and vehicle class, often rated as average for its time. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Optional ABS on some later models, but unlikely for 1987. Passive Features Seat Belts: Standard lap and shoulder belts. Airbags: Not available. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often optional. Speaker configuration varies by trim. Driver Assistance ABS Availability: Rare on 1987 models, more common on later generations. Cruise Control: Generally not available. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, depending on driving conditions. Engine Coolant Flush: Every 2 years or 40,000 km (25,000 miles). Spark Plug Replacement: Every 40,000 km (25,000 miles) for standard plugs, longer for platinum/iridium (if applicable). Fluid Specifications Engine Oil Spec: API SG or SH, SAE 10W-30 or 10W-40 recommended (check manual for precise viscosity and capacity). Coolant Type: Ethylene Glycol based antifreeze mixed with distilled water (50/50). Brake Fluid Type: DOT 3 or DOT 4. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: Dexron II or equivalent (if equipped). Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, radiator leaks, carburetor issues (stalling, hard starting). Electrical Gremlins: Corrosion in wiring harnesses,...
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1987 DAIHATSU CHARADE CHASSIS Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Year:
1987
Chassis Type:
Chassis Service Repair Manual
Codes
Engine Code Common:
CB23 (1.0L), CB47 (1.3L), CD20 (1.3L Diesel)
Chassis Code Generation:
G100 Series (Third Generation)
👋 Introduction
Market Position
Segment:
Subcompact hatchback, economy car.
Target Audience:
Budget-conscious consumers, first-time car buyers, enthusiasts seeking affordable and reliable transportation.
Competitive Analysis
Key Competitors 1987:
Honda Civic, Toyota Starlet, Ford Festiva, Suzuki Swift (Geo Metro), Hyundai Excel.
Key Features
Design Philosophy:
Compact, fuel-efficient, reliable, practical design with a focus on affordability and maneuverability.
Notable Innovations:
Optional 4WD on some models, advanced for its time engine technologies (e.g., electronic fuel injection on higher trims).
📋 Manual Details
Coverage Areas
Primary Markets:
Global (Japan, Europe, North America, Australia)
Model Variants Covered:
Hatchback (3-door, 5-door), potentially some sedan variants depending on specific manual revision.
Page Count
Estimated Pages:
400-600 (typical for a comprehensive service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems.
Transmission:
Manual transmission, automatic transmission (if applicable), clutch system, driveline components.
Brakes:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system, bleeding procedures.
Suspension:
Front MacPherson strut suspension, rear torsion beam or independent suspension (model dependent), steering linkage.
Electrical:
Charging system, starting system, lighting, instrumentation, power windows, wipers, horn, fuses, relays, wiring diagrams.
Body:
Body and frame construction, doors, windows, bumpers, interior trim, exterior trim, alignment specifications.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments, brake pad replacement.
Troubleshooting:
Diagnostic charts for common symptoms (e.g., no-start, rough running, braking issues), fault diagnosis for electrical components.
Repair:
Engine component overhauls (e.g., cylinder head, pistons), transmission overhaul, brake caliper/wheel cylinder rebuild, suspension component replacement, starter/alternator repair.
Installation:
Component installation specifications (e.g., torque values for engine mounts, suspension components), accessory installation guidance.
Technical Depth
Diagnostic Procedures:
Detailed diagnostic steps, pinpoint tests, wiring schematics interpretation, pressure testing procedures.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds, including component specifications and clearances.
Specifications:
Detailed torque specifications, clearances, fluid capacities, electrical values, timing specifications.
📊 Manual Specifications
File Format
File Type:
N/A (Printed Format)
Print Quality
Print Quality:
Professional printing, clear diagrams and text.
Binding Type
Binding:
Comb binding or staple binding (common for older aftermarket manuals)
Paper Type
Paper Quality:
Durable paper, designed for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
993cc (CB23), 1298cc (CB47)
Engine Type Common:
Inline-3, Inline-4 Cylinder, SOHC
Performance
Horsepower Cb23:
Approx. 50-55 hp
Torque Cb23:
Approx. 54-58 lb-ft
Horsepower Cb47:
Approx. 65-70 hp
Torque Cb47:
Approx. 73-78 lb-ft
Fuel System
Fuel Delivery Common:
Carburetor (twin-barrel typical) or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Distributor-based)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic (less common)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (4WD/AWD) on select models (e.g., G102).
Specifications
Clutch Type:
Dry single plate (manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 3,670 - 3,800 mm (144.5 - 149.6 inches) depending on body style.
Width:
Approx. 1,600 - 1,630 mm (63.0 - 64.2 inches)
Height:
Approx. 1,380 - 1,440 mm (54.3 - 56.7 inches) depending on body style.
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Weights
Curb Weight:
Approx. 750 - 850 kg (1650 - 1870 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited official crash test data available for this era and vehicle class, often rated as average for its time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes. Optional ABS on some later models, but unlikely for 1987.
Passive Features
Seat Belts:
Standard lap and shoulder belts.
Airbags:
Not available.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often optional. Speaker configuration varies by trim.
Driver Assistance
ABS Availability:
Rare on 1987 models, more common on later generations.
Cruise Control:
Generally not available.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, depending on driving conditions.
Engine Coolant Flush:
Every 2 years or 40,000 km (25,000 miles).
Spark Plug Replacement:
Every 40,000 km (25,000 miles) for standard plugs, longer for platinum/iridium (if applicable).
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-30 or 10W-40 recommended (check manual for precise viscosity and capacity).
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (50/50).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent (if equipped).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, radiator leaks, carburetor issues (stalling, hard starting).
Electrical Gremlins:
Corrosion in wiring harnesses, failure of headlight switches or ignition switches, issues with instrument cluster.
Engine Specifics:
Potential for carbon buildup in 3-cylinder engines, timing belt replacement is critical (typically every 80,000-100,000 km).
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota since 1967, specialized in small, fuel-efficient vehicles, known for its reliability and innovative engineering in the Kei car segment and compact international markets.
Model Evolution
Charade Generations:
The 1987 model belongs to the third generation (G100), which saw significant redesign and introduction of new technologies compared to its predecessors.
Production
Production Years:
The G100 Charade series was produced from 1983 to 1994.
Manufacturing Locations:
Primarily Japan (Daihatsu Motor Co., Ltd.)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Charade was consistently recognized for its fuel efficiency and value in consumer reports and automotive publications of its era.
Ratings
Fuel Economy Ratings:
Excellent for its class, often exceeding 40 MPG (US) on the highway for the 1.0L engine.
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