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Daihatsu Charade CB-61 Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Chassis Code: CB-61 Generation Generation Identifier: Third Generation Codes Internal Product Code: CB61RSPDF 👋 Introduction Market Position Target Audience: Professional technicians and informed DIY mechanics Competitive Analysis Value Proposition: Provides factory-level repair information for DIYers, bridging the gap between owner's manuals and dealership service. Key Features Content Scope: Covers topics typically found in factory service manuals and owner's manuals, offering comprehensive repair guidance. Learning Curve: Aims to teach users factory technician knowledge through step-by-step procedures. 📋 Manual Details Coverage Areas Market Regions: Global (specific to CB-61 chassis) Page Count Estimated Page Count: Comprehensive (typical factory service manuals range from 300-800+ pages depending on scope) Manual Type Type: Repair Service Manual Manual Scope: Workshop Manual / Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (manual & automatic), drivetrain components (driveshafts, differentials) Suspension Steering: Front and rear suspension, steering system, power steering Braking System: Front and rear brakes (disc/drum), brake hydraulic system, parking brake Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, power windows, locks, mirrors HVAC: Heating, ventilation, and air conditioning (HVAC) system Body And Trim: Exterior panels, interior trim, doors, windows, seats Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Detailed instructions for removing and reinstalling parts Cleaning Reinstalling: Guidance on proper cleaning and reinstallation techniques Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing clearance checks, and valve adjustments. Technical Depth Depth: Comprehensive, covering from basic checks to complex overhauls and diagnostics. Diagnostic Tools Reference: Likely references basic diagnostic tools and procedures suitable for the era, potentially including timing lights, multimeters, and pressure gauges. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT supported Binding Type Binding: Digital (N/A for physical binding) Paper Type Paper Quality: Digital (N/A for physical paper type) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Common: EL300 (typical for this generation, confirmation required from specific vehicle) Engine Type: Inline 3-Cylinder, Inline 4-Cylinder (varied by market and trim) Displacement Common: 1.0L (CB23), 1.3L (CB82, EL300), 1.5L (CB52) - Specific to CB-61 chassis variants Fuel Delivery: Carburetor or Electronic Fuel Injection (EFI) depending on market and model year Performance Horsepower Range: Approx. 50-75 HP (varies by engine and configuration) Torque Range: Approx. 70-95 Nm (varies by engine and configuration) Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 3-Speed Automatic (less common on some variants) Features Clutch Type: Dry Single Plate Clutch (Manual Transmission) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Wheelbase Common: Approx. 2300-2400 mm (varies by specific model variant) Weights Curb Weight Range: Approx. 750-850 kg (varies by body style and equipment) 🛡️ Safety Features Ratings Crash Test Data: Limited data readily available for this specific generation and chassis code, focus would be on inherent safety of the design for its era. Active Features Braking System Features: Front disc brakes, rear drum brakes (standard); potential for rear disc on higher trims or optional packages. Passive Features Seatbelts: Front seatbelts with pretensioners (depending on market and year), rear seatbelts Airbags: Driver airbag potentially available on later or higher trim models, passenger airbag less common for the era. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, basic speaker setup. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature on some higher-trim models and later production years. Connectivity Connectivity Features: Minimal to none by modern standards; focused on core vehicle functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Air Filter Replacement: Recommended every 15,000-30,000 km or annually. Spark Plug Replacement: Depending on spark plug type (copper vs. platinum/iridium), intervals can range from 30,000 km to 100,000 km. Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 5W-30 (check specific engine requirements in manual for exact viscosity and API rating) Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: Dexron II or equivalent ATF (Automatic Transmission Fluid), check specific manual for exact specification. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Engine Performance: Potential for carburetor issues (gumming, adjustment), ignition system component wear (coils, distributors), and oil leaks from seals/gaskets on...
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Sku: 573678
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Daihatsu Charade CB-61 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Chassis Code:
CB-61
Generation
Generation Identifier:
Third Generation
Codes
Internal Product Code:
CB61RSPDF
👋 Introduction
Market Position
Target Audience:
Professional technicians and informed DIY mechanics
Competitive Analysis
Value Proposition:
Provides factory-level repair information for DIYers, bridging the gap between owner's manuals and dealership service.
Key Features
Content Scope:
Covers topics typically found in factory service manuals and owner's manuals, offering comprehensive repair guidance.
Learning Curve:
Aims to teach users factory technician knowledge through step-by-step procedures.
📋 Manual Details
Coverage Areas
Market Regions:
Global (specific to CB-61 chassis)
Page Count
Estimated Page Count:
Comprehensive (typical factory service manuals range from 300-800+ pages depending on scope)
Manual Type
Type:
Repair Service Manual
Manual Scope:
Workshop Manual / Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual & automatic), drivetrain components (driveshafts, differentials)
Suspension Steering:
Front and rear suspension, steering system, power steering
Braking System:
Front and rear brakes (disc/drum), brake hydraulic system, parking brake
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, power windows, locks, mirrors
HVAC:
Heating, ventilation, and air conditioning (HVAC) system
Body And Trim:
Exterior panels, interior trim, doors, windows, seats
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Detailed instructions for removing and reinstalling parts
Cleaning Reinstalling:
Guidance on proper cleaning and reinstallation techniques
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing clearance checks, and valve adjustments.
Technical Depth
Depth:
Comprehensive, covering from basic checks to complex overhauls and diagnostics.
Diagnostic Tools Reference:
Likely references basic diagnostic tools and procedures suitable for the era, potentially including timing lights, multimeters, and pressure gauges.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT supported
Binding Type
Binding:
Digital (N/A for physical binding)
Paper Type
Paper Quality:
Digital (N/A for physical paper type)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
EL300 (typical for this generation, confirmation required from specific vehicle)
Engine Type:
Inline 3-Cylinder, Inline 4-Cylinder (varied by market and trim)
Displacement Common:
1.0L (CB23), 1.3L (CB82, EL300), 1.5L (CB52) - Specific to CB-61 chassis variants
Fuel Delivery:
Carburetor or Electronic Fuel Injection (EFI) depending on market and model year
Performance
Horsepower Range:
Approx. 50-75 HP (varies by engine and configuration)
Torque Range:
Approx. 70-95 Nm (varies by engine and configuration)
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
3-Speed Automatic (less common on some variants)
Features
Clutch Type:
Dry Single Plate Clutch (Manual Transmission)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Wheelbase Common:
Approx. 2300-2400 mm (varies by specific model variant)
Weights
Curb Weight Range:
Approx. 750-850 kg (varies by body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data readily available for this specific generation and chassis code, focus would be on inherent safety of the design for its era.
Active Features
Braking System Features:
Front disc brakes, rear drum brakes (standard); potential for rear disc on higher trims or optional packages.
Passive Features
Seatbelts:
Front seatbelts with pretensioners (depending on market and year), rear seatbelts
Airbags:
Driver airbag potentially available on later or higher trim models, passenger airbag less common for the era.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, basic speaker setup.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some higher-trim models and later production years.
Connectivity
Connectivity Features:
Minimal to none by modern standards; focused on core vehicle functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Recommended every 15,000-30,000 km or annually.
Spark Plug Replacement:
Depending on spark plug type (copper vs. platinum/iridium), intervals can range from 30,000 km to 100,000 km.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 5W-30 (check specific engine requirements in manual for exact viscosity and API rating)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid), check specific manual for exact specification.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Performance:
Potential for carburetor issues (gumming, adjustment), ignition system component wear (coils, distributors), and oil leaks from seals/gaskets on higher mileage examples.
Cooling System:
Radiator leaks, thermostat sticking, and fan clutch wear are common on aging vehicles.
Electrical System:
Corrosion on electrical connectors, aging wiring harness issues, and alternator/starter motor wear.
Suspension Steering:
Worn ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear.
Body Corrosion:
Rust is a common concern on older Japanese vehicles, especially in areas exposed to salt and moisture.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on affordability and practicality.
Model Evolution
Charade Legacy:
The Charade has a long history as Daihatsu's flagship small car, evolving through multiple generations known for its compact size and economical operation.
Production
Production Period Generation:
The third generation (G100 series, including CB-61 variants) was produced from approximately 1987 to 1994.
Manufacturing Locations:
Primarily Japan, with significant production or assembly in other global markets.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Charade was generally recognized for its affordability, fuel efficiency, and maneuverability in urban environments, making it a popular choice in its segment.
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