DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual1987-1998
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza (also known as Sportrak and Rocky in some markets) Chassis Code: F300 Product Name: DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual 1987-1998 👋 Introduction Market Position Vehicle Segment: Compact SUV/Off-road vehicle. Competitive Analysis Key Competitors: Suzuki Samurai, Jeep Wrangler, Toyota RAV4 (early models), Mitsubishi Pajero Mini (kei car versions). Key Features Target Audience: Enthusiasts seeking a capable, affordable, and rugged off-road vehicle for light to moderate trails and recreational use. Manual Value Proposition Professional Standard: Professionals use this type of manual, indicating a high level of detail and accuracy. Download Benefit: Instant download for immediate access and repair capability. 📋 Manual Details Coverage Areas Market Coverage: Global (implies coverage for variants sold under Feroza, Sportrak, and Rocky designations) Topic Coverage: All major repair topics, A-Z Page Count Estimated Page Count: Varies by specific release, but professional quality manuals of this era often exceed 500 pages for comprehensive coverage. Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by description and typical professional manual content) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, piston rings, connecting rods, crankshaft, camshaft, cylinder head, valves, timing belt/chain, lubrication system, cooling system (radiator, water pump, thermostat), oil pan, oil filter. Engine Management: Fuel system (carburetor/injection, fuel pump, fuel filter, injectors), ignition system (spark plugs, coils, distributor, timing), exhaust system (manifold, catalytic converter, muffler). Transmission: Manual transmission, automatic transmission (if applicable to specific F300 models), clutch system (assembly, adjustment, replacement), gear shifting mechanisms. Drivetrain: Four-wheel drive system (transfer case, front/rear differentials, drive shafts, U-joints, CV joints). Brakes: Brake system hydraulics (master cylinder, brake lines, calipers/wheel cylinders), brake pads/shoes, rotors/drums, parking brake system. Steering: Steering gear, steering column, power steering system (pump, hoses, reservoir, rack/box), tie rods, ball joints. Suspension: Front suspension (coil springs, shock absorbers, control arms, bushings), rear suspension (leaf springs/coil springs, shock absorbers, trailing arms, Panhard rod), wheel bearings. Electrical: Battery, alternator, starter motor, lighting system (headlights, taillights, interior lights), fuses, relays, wiring harnesses, sensors, engine control unit (ECU). Bodywork: Frame and chassis structure, body panels, doors, hood, tailgate, bumpers, interior trim, glass, locks, wipers. Heating And Ac: HVAC system components (blower motor, evaporator, condenser, heater core, controls). Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication points, tire rotation. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon faults, including symptom-based troubleshooting guides. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and circuit tracing. Technical Depth Diagnostic Level: Advanced diagnostics, including specific test procedures, specifications, and troubleshooting trees for components and systems. Rebuild Specifications: Detailed specifications and procedures for engine and transmission rebuilds, including torque values, clearances, and tolerances. Special Tools: Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all major operating systems (Windows 95, 98, 2000, Me, XP, Vista, 7, 8, etc., macOS). Print Quality Image Quality: High-quality pictures and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Common: HD-C, HD-T (turbocharged variant likely available on some F300 models) Engine Type Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft), potentially OHC (Overhead Camshaft). Displacement Displacement Cc: Typically 1589cc (1.6 Liters) for the HD series. Bore X Stroke Bore X Stroke Mm: Commonly 76.0 mm x 87.0 mm for the HD-C engine. Compression Ratio Compression Ratio: Approximately 9.3:1 for naturally aspirated HD-C. Performance Horsepower Hp: Around 70-75 HP for the naturally aspirated HD-C, potentially higher for HD-T. Torque Lb Ft: Approximately 85-90 lb-ft for the naturally aspirated HD-C. Fuel System Fuel Delivery: Carburetor (likely Hitachi or similar) for early models, Electronic Fuel Injection (EFI) for later or specific variants. Cooling System Coolant Capacity Liters: Typically around 5.0 - 5.5 liters. Lubrication System Oil Capacity Liters W Filter: Around 3.5 - 3.8 liters. Ignition System Spark Plug Type Example: NGK BP5ES or equivalent. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission. Optional Transmission Type: 4-speed Automatic Transmission (available on some F300 models). Features Drivetrain: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and a 2-speed transfer case (High/Low range). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil. Automatic Transmission Fluid: Dexron II or equivalent (check specific model for exact spec). Clutch Type Clutch Type: Dry, single-plate, diaphragm spring type. 📐 Dimensions Exterior Length Mm: Approx. 3800 - 3950 mm (varies slightly by body style). Width Mm: Approx. 1690 mm. Height Mm: Approx. 1630 - 1700 mm (varies by body style and suspension). Wheelbase Wheelbase Mm: Approx. 2300 mm. Weights Curb Weight Kg: Approx....
Around 70-75 HP for the naturally aspirated HD-C, potentially higher for HD-T.
Torque Lb Ft:
Approximately 85-90 lb-ft for the naturally aspirated HD-C.
Fuel System
Fuel Delivery:
Carburetor (likely Hitachi or similar) for early models, Electronic Fuel Injection (EFI) for later or specific variants.
Cooling System
Coolant Capacity Liters:
Typically around 5.0 - 5.5 liters.
Lubrication System
Oil Capacity Liters W Filter:
Around 3.5 - 3.8 liters.
Ignition System
Spark Plug Type Example:
NGK BP5ES or equivalent.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission.
Optional
Transmission Type:
4-speed Automatic Transmission (available on some F300 models).
Features
Drivetrain:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and a 2-speed transfer case (High/Low range).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
Dexron II or equivalent (check specific model for exact spec).
Clutch Type
Clutch Type:
Dry, single-plate, diaphragm spring type.
📐 Dimensions
Exterior
Length Mm:
Approx. 3800 - 3950 mm (varies slightly by body style).
Width Mm:
Approx. 1690 mm.
Height Mm:
Approx. 1630 - 1700 mm (varies by body style and suspension).
Wheelbase
Wheelbase Mm:
Approx. 2300 mm.
Weights
Curb Weight Kg:
Approx. 1150 - 1250 kg.
Wheels Tires
Standard Tire Size:
215/80R15 or 235/75R15.
Wheel Bolt Pattern:
5x139.7 mm (common for JDM SUVs).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not extensively tested by modern agencies for this era, but generally considered robust for its class.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. Some models may have optional ABS (Anti-lock Braking System).
Passive Features
Seatbelts:
Three-point seatbelts for front occupants, likely lap belts for rear occupants in some configurations.
Body Construction:
Body-on-frame construction for durability and off-road capability.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on later models. Speakers typically limited to front doors.
Driver Assistance
ABS:
Optional on some models, not standard.
Power Steering:
Standard on most models.
🔧 Maintenance
Service Intervals
Engine Oil Change Km:
Every 5,000 - 7,500 km or 6 months, whichever comes first.
Engine Oil Filter Replacement:
Replace with every oil change.
Transmission Fluid Change Km:
Every 40,000 - 60,000 km or 2-3 years.
Coolant Change Km:
Every 30,000 - 40,000 km or 2 years.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 is typical for this era and climate. Consult manual for specific viscosity based on temperature.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, ignition system components (spark plugs, wires), timing belt (if applicable to specific engine variant).
Off Road Specific:
U-joint wear, differential seal leaks, CV joint boots cracking, transfer case linkage adjustments.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu has a long history of producing small, efficient, and capable vehicles, particularly in the kei car and compact SUV segments.
Model Evolution
Feroza Lineage:
The Feroza followed Daihatsu's earlier compact SUVs like the Taft and the Rugger (also known as the Rocky). It was designed to be a more practical and road-friendly alternative while retaining off-road prowess.
Production
Production Years:
1987-1998.
Manufacturing Locations:
Primarily Japan (Daihatsu Motor Co., Ltd.).
🏆 Awards & Recognition
Recognitions
Market Reputation:
Known for its excellent off-road capability for its size and price point, durable mechanicals, and relatively simple maintenance.
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