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Daihatsu Fourtrak F77 1984-1993 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Code: F77 Production Years Covered By Manual: 1984-1993 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Primary Markets: Australia, UK, Europe, and other global markets where Daihatsu was sold Competitive Analysis Key Competitors: Suzuki Samurai, Toyota Land Cruiser (smaller variants), Nissan Patrol (smaller variants) Key Features Vehicle Platform: Body-on-frame construction, robust 4WD system Reputation: Known for durability, off-road capability, and compact size 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, troubleshooting, overhaul Engine Electrical: Ignition system, fuel injection/carburetion, starting system, charging system, diagnostics Transmission Manual: Disassembly, assembly, adjustments, troubleshooting Transmission Automatic: Operation, troubleshooting, adjustments, fluid specifications Drivetrain: Front and rear differentials, transfer case, drive shafts, CV joints Suspension System: Front independent suspension (torsion bar/coil spring), rear leaf spring, shock absorbers, bushings Steering System: Steering gear, power steering system, tie rods, alignment specifications Brake System: Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if applicable) Fuel System: Fuel tank, fuel pump, fuel lines, carburetor/injection system Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, pipes Body And Chassis: Frame, body panels, doors, windows, interior trim, upholstery Electrical System Body: Lighting, wipers, horn, power windows, locks, audio system HVAC System: Heating, ventilation, air conditioning (operation, servicing) Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, lubrication points Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Repair Procedures: Step-by-step instructions for component replacement and repair Disassembly Assembly: Detailed instructions for taking apart and putting back together various components Cleaning Reinstallation: Proper cleaning methods and reinstallation guidelines for parts Specifications And Tolerances: Precise measurements for adjustments, clearances, and torque values Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis Technical Depth Depth: Covers from basic maintenance to full engine and transmission overhauls Target Audience: Professional technicians and knowledgeable DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF Print Quality Zoom Capability: Yes Readability: High Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: DL51 (Diesel), TB20, TB23 (Petrol - 2.3L, 2.4L) Engine Type Examples: Inline 4-cylinder, Naturally Aspirated Diesel and Petrol Performance Horsepower Range Approx: 70-110 hp (varies by engine variant) Torque Range Approx: 100-200 Nm (varies by engine variant) Fuel System Fuel System Examples: Carburetor (petrol), Indirect Injection (diesel) Other Specs Bore X Stroke Examples: Varies by engine; e.g., 83.0 mm x 92.0 mm (DL51) Compression Ratio Examples: Varies by engine; e.g., 21.5:1 (DL51) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (less common) Features Drive System: Part-time 4-wheel drive with selectable 2WD/4WD and low-range gearing 📐 Dimensions Exterior Wheelbase Mm: Approx. 2300-2350 mm (varies by body style) Length Mm: Approx. 4000-4200 mm (varies by body style) Width Mm: Approx. 1600-1650 mm Height Mm: Approx. 1850-1950 mm (varies by body style) Weights Curb Weight Kg: Approx. 1600-1800 kg (varies by configuration) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited official data for this era/model in global databases Active Features Braking System: Front disc, rear drum; power assist often standard Passive Features Seat Belts: Standard front seat belts; rear seat belts may vary by market/trim Chassis Construction: Body-on-frame for enhanced rigidity and off-road durability 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player in later models Driver Assistance ABS: Optional on some later models Connectivity Connectivity Features: Minimal; primarily basic power accessories if equipped 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000-7,500 km or 6 months (refer to manual for exact) Transmission Fluid Change: Every 30,000-50,000 km (manual & auto, refer to manual) Transfer Case Fluid Change: Every 40,000-60,000 km (refer to manual) Differential Fluid Change: Every 40,000-60,000 km (refer to manual) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (verify with manual) Coolant Type: Ethylene Glycol based, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Dexron II or equivalent Known Issues Common Wear Items: Bushings (suspension, body), clutch components (manual), exhaust system corrosion, older seals and gaskets (oil leaks) Electrical Gremlins: Can occur in older vehicles; check wiring harness integrity, grounds, and fuses Off-Road Impact: Frequent off-road use can accelerate wear on drivetrain components (U-joints, CV joints, differentials) 📚 Vehicle History Brand Heritage Brand Origin: Daihatsu, a Japanese manufacturer known for small cars and off-road vehicles Model Evolution Model Lineage: Successor to earlier Daihatsu rugged 4x4s; predecessor...
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Sku: 487335
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Daihatsu Fourtrak F77 1984-1993 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Fourtrak
Model Code:
F77
Production Years Covered By Manual:
1984-1993
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Primary Markets:
Australia, UK, Europe, and other global markets where Daihatsu was sold
Competitive Analysis
Key Competitors:
Suzuki Samurai, Toyota Land Cruiser (smaller variants), Nissan Patrol (smaller variants)
Key Features
Vehicle Platform:
Body-on-frame construction, robust 4WD system
Reputation:
Known for durability, off-road capability, and compact size
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, troubleshooting, overhaul
Engine Electrical:
Ignition system, fuel injection/carburetion, starting system, charging system, diagnostics
Transmission Manual:
Disassembly, assembly, adjustments, troubleshooting
Transmission Automatic:
Operation, troubleshooting, adjustments, fluid specifications
Drivetrain:
Front and rear differentials, transfer case, drive shafts, CV joints
Suspension System:
Front independent suspension (torsion bar/coil spring), rear leaf spring, shock absorbers, bushings
Steering System:
Steering gear, power steering system, tie rods, alignment specifications
Brake System:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if applicable)
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor/injection system
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, pipes
Body And Chassis:
Frame, body panels, doors, windows, interior trim, upholstery
Electrical System Body:
Lighting, wipers, horn, power windows, locks, audio system
HVAC System:
Heating, ventilation, air conditioning (operation, servicing)
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks, lubrication points
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Repair Procedures:
Step-by-step instructions for component replacement and repair
Disassembly Assembly:
Detailed instructions for taking apart and putting back together various components
Cleaning Reinstallation:
Proper cleaning methods and reinstallation guidelines for parts
Specifications And Tolerances:
Precise measurements for adjustments, clearances, and torque values
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis
Technical Depth
Depth:
Covers from basic maintenance to full engine and transmission overhauls
Target Audience:
Professional technicians and knowledgeable DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Zoom Capability:
Yes
Readability:
High
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
DL51 (Diesel), TB20, TB23 (Petrol - 2.3L, 2.4L)
Engine Type Examples:
Inline 4-cylinder, Naturally Aspirated Diesel and Petrol
Performance
Horsepower Range Approx:
70-110 hp (varies by engine variant)
Torque Range Approx:
100-200 Nm (varies by engine variant)
Fuel System
Fuel System Examples:
Carburetor (petrol), Indirect Injection (diesel)
Other Specs
Bore X Stroke Examples:
Varies by engine; e.g., 83.0 mm x 92.0 mm (DL51)
Compression Ratio Examples:
Varies by engine; e.g., 21.5:1 (DL51)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (less common)
Features
Drive System:
Part-time 4-wheel drive with selectable 2WD/4WD and low-range gearing
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2300-2350 mm (varies by body style)
Length Mm:
Approx. 4000-4200 mm (varies by body style)
Width Mm:
Approx. 1600-1650 mm
Height Mm:
Approx. 1850-1950 mm (varies by body style)
Weights
Curb Weight Kg:
Approx. 1600-1800 kg (varies by configuration)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited official data for this era/model in global databases
Active Features
Braking System:
Front disc, rear drum; power assist often standard
Passive Features
Seat Belts:
Standard front seat belts; rear seat belts may vary by market/trim
Chassis Construction:
Body-on-frame for enhanced rigidity and off-road durability
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player in later models
Driver Assistance
ABS:
Optional on some later models
Connectivity
Connectivity Features:
Minimal; primarily basic power accessories if equipped
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 km or 6 months (refer to manual for exact)
Transmission Fluid Change:
Every 30,000-50,000 km (manual & auto, refer to manual)
Transfer Case Fluid Change:
Every 40,000-60,000 km (refer to manual)
Differential Fluid Change:
Every 40,000-60,000 km (refer to manual)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (verify with manual)
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron II or equivalent
Known Issues
Common Wear Items:
Bushings (suspension, body), clutch components (manual), exhaust system corrosion, older seals and gaskets (oil leaks)
Electrical Gremlins:
Can occur in older vehicles; check wiring harness integrity, grounds, and fuses
Off-Road Impact:
Frequent off-road use can accelerate wear on drivetrain components (U-joints, CV joints, differentials)
📚 Vehicle History
Brand Heritage
Brand Origin:
Daihatsu, a Japanese manufacturer known for small cars and off-road vehicles
Model Evolution
Model Lineage:
Successor to earlier Daihatsu rugged 4x4s; predecessor to later compact SUVs
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Recognition:
Appreciated by off-road enthusiasts for its capability and affordability in its class
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