DAIHATSU MATERIA Technical Information BODY REAPIR Manual &
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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Model Code: M400 Generation Generation Identifier: First Generation (M400) Codes Chassis Code: M401S, M402S, M411S 👋 Introduction Market Position Segment: Compact MPV / Hatchback Target Audience: DIY enthusiasts, independent repair shops, automotive technicians specializing in body repair. Competitive Analysis Competitors Segment: Subaru Trezia, Toyota Verso S, Nissan Note, Honda Fit/Jazz. Key Features Vehicle Design: Boxy, upright stance; spacious interior for its size; sliding rear doors (in some configurations/markets, though Materia typically has conventional doors). Manual Value Proposition: Provides in-depth, manufacturer-sourced technical data specifically for body repair and PDI, crucial for maintaining vehicle integrity and aesthetics. 📋 Manual Details Coverage Areas Primary Coverage: Body Repair, Pre-Delivery Inspection (PDI), Service Repair Specific Body Sections: Front end, rear end, side body panels, underbody structure, roof structure. Page Count Estimated Page Count: Varies (Digital format implies comprehensive content, likely hundreds of pages) Manual Type Type: Technical Information, Body Repair Manual, PDI Service Repair Manual Language Language: English (Implied by product description, though original may vary) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Body Structure: Frame construction, unibody design, structural components, panel replacement, reinforcement techniques. Exterior Panels: Hood, fenders, doors, roof panel, quarter panels, bumpers, trunk lid: removal, installation, adjustment, repair. Interior Trim: Dashboard, door panels, headliner, seating, carpeting: removal, installation, repair. Glass And Seals: Windshield, side glass, rear glass: removal, installation, sealing procedures, weatherstrip replacement. Paint And Finishing: Surface preparation, primer application, paint codes, spray techniques, clear coat application, polishing. Collision Repair: Damage assessment, straightening techniques, welding procedures (spot, MIG, TIG), structural alignment, use of body jigs. Pre Delivery Inspection: Vehicle inspection points, fluid checks, system functionality tests, cosmetic checks prior to customer delivery. Mechanical Component Access: Procedures for accessing engine, transmission, suspension, and brake components for bodywork-related tasks. Fasteners And Adhesives: Specifications for bolts, screws, rivets, and automotive adhesives used in body assembly and repair. Procedures Included Disassembly And Assembly: Step-by-step instructions for component removal and installation, including torque specifications and fastener identification. Troubleshooting: Diagnosis of common body-related issues, such as water leaks, panel gaps, door alignment problems. Cleaning And Preparation: Surface preparation for painting, adhesive removal, degreasing procedures. Material Handling: Guidelines for handling body panels, adhesives, and sealants. Diagrams And Illustrations: Detailed exploded views and line drawings for component identification and assembly sequence. Welding Specifications: Approved welding types (e.g., spot welding, MIG welding) and parameters for structural repairs. Technical Depth Depth: Comprehensive, covering from basic panel replacement to advanced structural repair and refinishing. Diagnostics: Focuses on diagnosing and rectifying body integrity and cosmetic issues. Repair Methodology: Detailed instructions on repair techniques, including the use of specialized tools and equipment. Dimensional Data: Critical body dimensions and alignment points for frame straightening and collision repair verification. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Typical for high-quality digital manuals) Print Quality Printability: High (Sections can be printed as needed) Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Displacement: 1.5 Liters (1495 cc) Cylinders: 4 Valve Train: DOHC, 16 Valves (4 valves per cylinder) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Horsepower: Approx. 108 hp @ 6000 rpm Torque: Approx. 14.2 kg-m (139 Nm) @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (Super ECT) Optional Transmission Type: 5-Speed Manual Features Drivetrain: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Fluid Specifications Automatic Transmission Fluid Type: DEXRON III or equivalent (Check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3990 mm Width: Approx. 1690 mm Height: Approx. 1620 mm Wheelbase: Approx. 2500 mm Ground Clearance: Approx. 150 mm Weights Curb Weight: Approx. 1070 - 1150 kg (depending on configuration) Gross Vehicle Weight: Approx. 1500 kg Cargo Cargo Volume: Varies with seat configuration, but designed for practicality. 🛡️ Safety Features Ratings Euro Ncap Rating: Not extensively rated under Euro NCAP. Sister model Subaru Trezia achieved 5 stars. Active Features Braking System: Front ventilated discs, rear drums. ABS with EBD and Brake Assist optional/standard depending on trim. Stability Control: Vehicle Stability Control (VSC) and Traction Control (TRC) available on higher trims or specific markets. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags and curtain airbags optional/standard on higher trims. Seatbelts: Pre-tensioners and force limiters for front seats. Body Structure: Reinforced impact zones, crumple zones designed to absorb impact energy. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with optional MP3 playback. Speaker configuration varies by trim. Driver Assistance Parking Aids: Optional rear parking sensors. Connectivity Auxiliary Input: Often includes an auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (check specific market recommendations)....
DIY enthusiasts, independent repair shops, automotive technicians specializing in body repair.
Competitive Analysis
Competitors Segment:
Subaru Trezia, Toyota Verso S, Nissan Note, Honda Fit/Jazz.
Key Features
Vehicle Design:
Boxy, upright stance; spacious interior for its size; sliding rear doors (in some configurations/markets, though Materia typically has conventional doors).
Manual Value Proposition:
Provides in-depth, manufacturer-sourced technical data specifically for body repair and PDI, crucial for maintaining vehicle integrity and aesthetics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Body Repair, Pre-Delivery Inspection (PDI), Service Repair
Specific Body Sections:
Front end, rear end, side body panels, underbody structure, roof structure.
Page Count
Estimated Page Count:
Varies (Digital format implies comprehensive content, likely hundreds of pages)
Manual Type
Type:
Technical Information, Body Repair Manual, PDI Service Repair Manual
Language
Language:
English (Implied by product description, though original may vary)