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DAIHATSU SIRION BOON 2004-2010 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Model Code: M3 Sirion Generation: Second Generation Production Years Covered Years: 2004-2010 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/mini MPV Competitive Analysis Key Competitors: Toyota Yaris/Vitz, Honda Fit/Jazz, Suzuki Swift, Ford Fiesta, Nissan Note, Peugeot 207 Key Features Vehicle Attributes: Compact dimensions, fuel efficiency, practicality, affordability, surprisingly spacious interior for its class Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, owners seeking to understand or perform maintenance and repairs Professional Equivalence: Identical to manuals used by factory-trained technicians 📋 Manual Details Coverage Areas Primary Regions: Global (markets where Sirion/Boon M3 was sold, including Japan, Europe, Australia) Manual Type Type: Workshop Repair Service Manual Language Language: English (implied by technical detail and common manual formats) Format Format: PDF (DOWNLOAD) Page Count Estimated Page Count: Likely 1000+ pages (typical for a comprehensive workshop manual) Content Features Illustration Style: Exploded views and step-by-step illustrations enhance clarity for complex procedures. 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication, Cooling, Fuel, Engine Control (ECU), Emission Control, Ignition, Starting & Charging, Engine Mounting Drivetrain Systems: Clutch, Manual Transmission/Transaxle, Automatic Transmission/Transaxle, Transmission Control, Drive Shaft/Axle Suspension Steering Brakes: Front Suspension, Rear Suspension, Wheel & Tire, Brake System, Parking Brake, Brake Control Body Chassis: Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram Electrical Electronics: Wiring Diagram, Engine Control System (ECU diagnostics) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections Repair Overhaul: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake Service, Body Panel Repair Diagnostics Troubleshooting: Fault finding, DTC interpretation (implied by engine control system coverage), component testing Body Work: Procedures for body panel replacement and rust prevention are detailed, including dimensional data for alignment. Technical Depth Depth: Comprehensive (covers repair, maintenance, and servicing, including detailed exploded views and step-by-step procedures) Electrical Diagrams: Comprehensive wiring diagrams included, essential for diagnosing electrical faults. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Content Features Visuals: Detailed exploded views, pictures and diagrams Searchability: Likely searchable text within PDF (standard for professional manuals) ⚙️ Engine Specifications Primary Engine 1Kr-Fe Engine Code: 1KR-FE Displacement: 1.0 Liters (996 cc) Configuration: Inline 3-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 12 valves (4 valves per cylinder) Bore X Stroke: 71.0 mm x 84.0 mm Compression Ratio: 10.5:1 Fuel System: Electronic Fuel Injection (EFI) Approximate Power: 65-71 PS (48-52 kW) @ ~6000 rpm Approximate Torque: 95-100 Nm (70-74 lb-ft) @ ~3600 rpm Emission Standard: Euro 4 (variable by market) Engine Type: Naturally Aspirated, Inline 3-cylinder, Petrol Secondary Engine K3-Ve Engine Code: K3-VE Displacement: 1.3 Liters (1298 cc) Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder) Bore X Stroke: 72.0 mm x 79.7 mm Compression Ratio: 10.0:1 Fuel System: Electronic Fuel Injection (EFI) Approximate Power: 85-90 PS (62-66 kW) @ ~6000 rpm Approximate Torque: 120-125 Nm (89-92 lb-ft) @ ~4400 rpm Emission Standard: Euro 4 (variable by market) Engine Type: Naturally Aspirated, Inline 4-cylinder, Petrol 🔧 Transmission Automatic Type: 4-Speed Automatic Transaxle (4A/T) Features: Electronically controlled, likely with 'Power' and 'Snow' modes Manual Type: 5-Speed Manual Transaxle (5M/T) Clutch Type: Hydraulically actuated, dry single plate clutch General Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: ~3,620 mm (142.5 in) Width: ~1,665 mm (65.6 in) Height: ~1,550 mm (61.0 in) Wheelbase Wheelbase: ~2,430 mm (95.7 in) Weights Curb Weight: ~870 - 1050 kg (1918 - 2315 lbs) depending on engine and transmission Gross Vehicle Weight Rating: Typically around 1400-1500 kg, check specific vehicle for exact GVWR. Cargo Boot Capacity: ~237 - 295 liters (8.4 - 10.4 cu ft), expandable with rear seats folded Wheels Tires Standard Tire Size: Commonly 155/80R13 or 175/65R14, depending on trim and market. Check manual for precise fitment. Wheel Bolt Pattern: 4x100mm Wheel Offset: Typically ET35-ET45, check manual for specifics. 🛡️ Safety Features Ratings Crash Test Results: Variable by market and testing body. Early models may not have achieved high scores by modern standards. Likely received 3-4 stars in Euro NCAP for early models. Active Features Braking Systems: Front ventilated discs, rear drums typically. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) available on higher trims or as optional. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags and curtain airbags may be optional or standard on higher trims. Body Structure: High-tensile strength steel in body construction for improved crashworthiness 💡 Technology Features Infotainment Features: Base models typically featured a basic radio/CD player. Higher trims may have offered MP3 compatibility, and optional satellite navigation in some markets. Driver Assistance Systems: Limited driver assistance features. ABS and EBD were the primary active safety aids available. Connectivity Ports: Auxiliary input for audio...
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Tipo: Car
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Sku: 198717
Coleções: ALL Daihatsu

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DAIHATSU SIRION BOON 2004-2010 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion / Boon
Model Code:
M3 Sirion
Generation:
Second Generation
Production Years
Covered Years:
2004-2010
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/mini MPV
Competitive Analysis
Key Competitors:
Toyota Yaris/Vitz, Honda Fit/Jazz, Suzuki Swift, Ford Fiesta, Nissan Note, Peugeot 207
Key Features
Vehicle Attributes:
Compact dimensions, fuel efficiency, practicality, affordability, surprisingly spacious interior for its class
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, owners seeking to understand or perform maintenance and repairs
Professional Equivalence:
Identical to manuals used by factory-trained technicians
📋 Manual Details
Coverage Areas
Primary Regions:
Global (markets where Sirion/Boon M3 was sold, including Japan, Europe, Australia)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (implied by technical detail and common manual formats)
Format
Format:
PDF (DOWNLOAD)
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for a comprehensive workshop manual)
Content Features
Illustration Style:
Exploded views and step-by-step illustrations enhance clarity for complex procedures.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Lubrication, Cooling, Fuel, Engine Control (ECU), Emission Control, Ignition, Starting & Charging, Engine Mounting
Drivetrain Systems:
Clutch, Manual Transmission/Transaxle, Automatic Transmission/Transaxle, Transmission Control, Drive Shaft/Axle
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Wheel & Tire, Brake System, Parking Brake, Brake Control
Body Chassis:
Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram
Electrical Electronics:
Wiring Diagram, Engine Control System (ECU diagnostics)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections
Repair Overhaul:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake Service, Body Panel Repair
Diagnostics Troubleshooting:
Fault finding, DTC interpretation (implied by engine control system coverage), component testing
Body Work:
Procedures for body panel replacement and rust prevention are detailed, including dimensional data for alignment.
Technical Depth
Depth:
Comprehensive (covers repair, maintenance, and servicing, including detailed exploded views and step-by-step procedures)
Electrical Diagrams:
Comprehensive wiring diagrams included, essential for diagnosing electrical faults.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable (selected pages or whole manual)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Content Features
Visuals:
Detailed exploded views, pictures and diagrams
Searchability:
Likely searchable text within PDF (standard for professional manuals)
⚙️ Engine Specifications
Primary Engine 1Kr-Fe
Engine Code:
1KR-FE
Displacement:
1.0 Liters (996 cc)
Configuration:
Inline 3-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 12 valves (4 valves per cylinder)
Bore X Stroke:
71.0 mm x 84.0 mm
Compression Ratio:
10.5:1
Fuel System:
Electronic Fuel Injection (EFI)
Approximate Power:
65-71 PS (48-52 kW) @ ~6000 rpm
Approximate Torque:
95-100 Nm (70-74 lb-ft) @ ~3600 rpm
Emission Standard:
Euro 4 (variable by market)
Engine Type:
Naturally Aspirated, Inline 3-cylinder, Petrol
Secondary Engine K3-Ve
Engine Code:
K3-VE
Displacement:
1.3 Liters (1298 cc)
Configuration:
Inline 4-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)
Bore X Stroke:
72.0 mm x 79.7 mm
Compression Ratio:
10.0:1
Fuel System:
Electronic Fuel Injection (EFI)
Approximate Power:
85-90 PS (62-66 kW) @ ~6000 rpm
Approximate Torque:
120-125 Nm (89-92 lb-ft) @ ~4400 rpm
Emission Standard:
Euro 4 (variable by market)
Engine Type:
Naturally Aspirated, Inline 4-cylinder, Petrol
🔧 Transmission
Automatic
Type:
4-Speed Automatic Transaxle (4A/T)
Features:
Electronically controlled, likely with 'Power' and 'Snow' modes
Manual
Type:
5-Speed Manual Transaxle (5M/T)
Clutch Type:
Hydraulically actuated, dry single plate clutch
General
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
~3,620 mm (142.5 in)
Width:
~1,665 mm (65.6 in)
Height:
~1,550 mm (61.0 in)
Wheelbase
Wheelbase:
~2,430 mm (95.7 in)
Weights
Curb Weight:
~870 - 1050 kg (1918 - 2315 lbs) depending on engine and transmission
Gross Vehicle Weight Rating:
Typically around 1400-1500 kg, check specific vehicle for exact GVWR.
Cargo
Boot Capacity:
~237 - 295 liters (8.4 - 10.4 cu ft), expandable with rear seats folded
Wheels Tires
Standard Tire Size:
Commonly 155/80R13 or 175/65R14, depending on trim and market. Check manual for precise fitment.
Wheel Bolt Pattern:
4x100mm
Wheel Offset:
Typically ET35-ET45, check manual for specifics.
🛡️ Safety Features
Ratings
Crash Test Results:
Variable by market and testing body. Early models may not have achieved high scores by modern standards. Likely received 3-4 stars in Euro NCAP for early models.
Active Features
Braking Systems:
Front ventilated discs, rear drums typically. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) available on higher trims or as optional.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags may be optional or standard on higher trims.
Body Structure:
High-tensile strength steel in body construction for improved crashworthiness
💡 Technology Features
Infotainment
Features:
Base models typically featured a basic radio/CD player. Higher trims may have offered MP3 compatibility, and optional satellite navigation in some markets.
Driver Assistance
Systems:
Limited driver assistance features. ABS and EBD were the primary active safety aids available.
Connectivity
Ports:
Auxiliary input for audio devices might be present on later models or higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check specific manual for exact intervals).
Air Filter Replacement:
Every 30,000 km (18,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Iridium type spark plugs typically last 100,000 km (60,000 miles) or more. Check manual for specific type and interval.
Brake Fluid Flush:
Every 24 months or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 Synthetic API SN/ILSAC GF-5 (check manual for precise specification and viscosity based on climate).
Coolant Type:
Daihatsu Long Life Coolant (Blue) or equivalent G11/G12/G13 antifreeze mixed 50/50 with distilled water.
Automatic Transmission Fluid:
Daihatsu ATF D3-SP or equivalent Dexron III/Mercon ATF.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Premature wear on suspension bushings, potential oil leaks from engine seals (common in small engines), ignition coil failure, catalytic converter issues in older models.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often as a subsidiary of Toyota.
Model Evolution
Sirion Boon Gen2:
The M3 generation Sirion/Boon represented a significant redesign from the first generation, offering a more modern design and improved interior packaging. It was also sold as the Subaru Justy in some markets.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Fuel Efficiency Awards:
The 1.0L 1KR-FE engine was recognized for its excellent fuel economy, often winning awards in its class.
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