2009 Daihatsu Terios (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2009 Generation Generation Designation: J200 Series (2nd Generation) Codes Chassis Codes: J200G, J210G Engine Codes: 1.5L (1500cc) - 3SZ-VE 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a versatile, affordable, and fuel-efficient small SUV with available AWD. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai (outside North America), Ford EcoSport (later generations). Key Features Versatility: Practical size, elevated driving position, available AWD, and flexible cargo space. Affordability: Positioned as a budget-friendly option within the compact SUV segment. Durability: Known for Daihatsu's reputation for building reliable and robust smaller vehicles. 📋 Manual Details Coverage Areas Coverage: All Models & All Repairs A-Z Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshafts, valves, timing system, lubrication system, cooling system. Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control (EVAP) system, gasoline particulate filter (if applicable). Engine Ignition System: Ignition coil, spark plugs, crankshaft position sensor, camshaft position sensor, ignition timing control. Emission Control: Exhaust Gas Recirculation (EGR) system, catalytic converter, oxygen sensors (O2 sensors), secondary air injection system. Transmission Manual: Service and repair of the 5-speed manual transmission, clutch system, shift linkage, gearbox internals, lubrication. Transmission Automatic: Service and repair of the 4-speed automatic transmission (likely: 450LE), torque converter, valve body, shift solenoids, transmission control module (TCM), transmission fluid, cooler lines. Drivetrain AWD: Service and repair of the all-wheel-drive (AWD) system, transfer case, propeller shaft, rear differential, viscous coupling unit (if equipped), differential fluid specifications. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link or independent), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, power steering fluid specifications. Brakes: Front disc brakes, rear drum or disc brakes, anti-lock braking system (ABS), electronic brake-force distribution (EBD), brake fluid specifications, master cylinder, brake lines, caliper and wheel cylinder service. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system (headlights, taillights, interior lights), horn. Body Control Modules: Body Control Module (BCM) functions, power windows, power locks, remote keyless entry, interior/exterior lighting control. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, climate control module, cabin air filter replacement. Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, upholstery, sound deadening. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant classification system. Procedures Included Scheduled Maintenance: Detailed procedures for routine maintenance tasks at specified intervals (oil changes, filter replacements, fluid checks and flushes, brake inspections, etc.). Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, common fault codes, diagnostic trouble codes (DTCs) and their interpretations for various systems. Engine Diagnostics: Step-by-step diagnostic processes for engine performance issues, starting problems, misfires, fuel economy concerns, emissions failures. Transmission Diagnostics: Troubleshooting for automatic and manual transmission shifting issues, slippage, fluid leaks, and engagement problems. Brake Diagnostics: ABS and EBD system troubleshooting, brake noise diagnosis, pedal feel issues. Electrical Diagnostics: Wiring diagram interpretation, circuit testing, diagnosis of lighting, charging, starting, and accessory faults. Component Removal And Installation: Detailed instructions for removing, inspecting, repairing, and reinstalling all major and minor vehicle components. Specifications And Tolerances: Torque specifications for all fasteners, engine clearances, wear limits, and critical measurement data. Wiring Diagrams: Comprehensive, system-specific wiring diagrams for all electrical circuits, including component locations and wire colors. Technical Depth Depth Of Information: Factory-level technical detail, suitable for professional technicians and advanced DIYers. Covers everything from basic fluid checks to complete engine and transmission overhauls. Diagnostic Tools: Mentions required diagnostic tools, scan tools, and specialized equipment for accurate diagnosis and repair. Rebuild Instructions: Includes detailed procedures for rebuilding major components like engines, transmissions, and differentials. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Text Searchability: Fully searchable text content for quick access to information. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Engine Code: 3SZ-VE Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.5:1 Performance Horsepower: Approximately 108-110 PS (metric horsepower) @ 6000 RPM Torque: Approximately 140-145 Nm (103-107 lb-ft) @ 4400 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 50 Liters (13.2 Gallons) 🔧 Transmission Standard Transmission Type Standard:...

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Tipo: Car

Fabricante:

Sku: 164841

Coleções: ALL Daihatsu

Disponibilidade: Em estoque

Tag: 2009 Car Daihatsu Terios

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Year:

Generation

Generation Designation:

J200 Series (2nd Generation)

Codes

Chassis Codes:

J200G, J210G

Engine Codes:

1.5L (1500cc) - 3SZ-VE

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Individuals and families seeking a versatile, affordable, and fuel-efficient small SUV with available AWD.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai (outside North America), Ford EcoSport (later generations).

Key Features

Versatility:

Practical size, elevated driving position, available AWD, and flexible cargo space.

Affordability:

Positioned as a budget-friendly option within the compact SUV segment.

Durability:

Known for Daihatsu's reputation for building reliable and robust smaller vehicles.

📋 Manual Details

Coverage Areas

Coverage:

All Models & All Repairs A-Z

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive service manuals of this era)

Manual Type

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshafts, valves, timing system, lubrication system, cooling system.

Engine Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control (EVAP) system, gasoline particulate filter (if applicable).

Engine Ignition System:

Ignition coil, spark plugs, crankshaft position sensor, camshaft position sensor, ignition timing control.

Emission Control:

Exhaust Gas Recirculation (EGR) system, catalytic converter, oxygen sensors (O2 sensors), secondary air injection system.

Transmission Manual:

Service and repair of the 5-speed manual transmission, clutch system, shift linkage, gearbox internals, lubrication.

Transmission Automatic:

Service and repair of the 4-speed automatic transmission (likely: 450LE), torque converter, valve body, shift solenoids, transmission control module (TCM), transmission fluid, cooler lines.

Drivetrain AWD:

Service and repair of the all-wheel-drive (AWD) system, transfer case, propeller shaft, rear differential, viscous coupling unit (if equipped), differential fluid specifications.

Suspension:

Front suspension (MacPherson struts), rear suspension (multi-link or independent), shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, power steering fluid specifications.

Brakes:

Front disc brakes, rear drum or disc brakes, anti-lock braking system (ABS), electronic brake-force distribution (EBD), brake fluid specifications, master cylinder, brake lines, caliper and wheel cylinder service.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system (headlights, taillights, interior lights), horn.

Body Control Modules:

Body Control Module (BCM) functions, power windows, power locks, remote keyless entry, interior/exterior lighting control.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, climate control module, cabin air filter replacement.

Body And Interior:

Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, upholstery, sound deadening.

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, occupant classification system.

Procedures Included

Scheduled Maintenance:

Detailed procedures for routine maintenance tasks at specified intervals (oil changes, filter replacements, fluid checks and flushes, brake inspections, etc.).

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, common fault codes, diagnostic trouble codes (DTCs) and their interpretations for various systems.

Engine Diagnostics:

Step-by-step diagnostic processes for engine performance issues, starting problems, misfires, fuel economy concerns, emissions failures.

Transmission Diagnostics:

Troubleshooting for automatic and manual transmission shifting issues, slippage, fluid leaks, and engagement problems.

Brake Diagnostics:

ABS and EBD system troubleshooting, brake noise diagnosis, pedal feel issues.

Electrical Diagnostics:

Wiring diagram interpretation, circuit testing, diagnosis of lighting, charging, starting, and accessory faults.

Component Removal And Installation:

Detailed instructions for removing, inspecting, repairing, and reinstalling all major and minor vehicle components.

Specifications And Tolerances:

Torque specifications for all fasteners, engine clearances, wear limits, and critical measurement data.

Wiring Diagrams:

Comprehensive, system-specific wiring diagrams for all electrical circuits, including component locations and wire colors.

Technical Depth

Depth Of Information:

Factory-level technical detail, suitable for professional technicians and advanced DIYers. Covers everything from basic fluid checks to complete engine and transmission overhauls.

Diagnostic Tools:

Mentions required diagnostic tools, scan tools, and specialized equipment for accurate diagnosis and repair.

Rebuild Instructions:

Includes detailed procedures for rebuilding major components like engines, transmissions, and differentials.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, printable pages with clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Searchability

Text Searchability:

Fully searchable text content for quick access to information.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)

Engine Code:

3SZ-VE

Displacement:

1.5 Liters (1495 cc)

Bore X Stroke:

72.0 mm x 91.8 mm

Compression Ratio:

10.5:1

Performance

Horsepower:

Approximately 108-110 PS (metric horsepower) @ 6000 RPM

Torque:

Approximately 140-145 Nm (103-107 lb-ft) @ 4400 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approximately 50 Liters (13.2 Gallons)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (likely: 450LE)

Features

Drivetrain Options:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with center differential and viscous coupling.

📐 Dimensions

Exterior

Length:

Approximately 4,195 mm (165.2 in)

Width:

Approximately 1,690 mm (66.5 in)

Height:

Approximately 1,690-1,720 mm (66.5-67.7 in), depending on roof rails

Wheelbase:

Approximately 2,580 mm (101.6 in)

Ground Clearance:

Approximately 190 mm (7.5 in)

Cargo

Cargo Volume Rear Seats Up:

Approximately 310-350 Liters (10.9-12.4 cu ft)

Cargo Volume Rear Seats Folded:

Approximately 750-800 Liters (26.5-28.3 cu ft)

Weights

Curb Weight:

Approximately 1150-1250 kg (2535-2756 lbs), depending on configuration

Gross Vehicle Weight Rating Gvwr:

Typically around 1600-1700 kg (3527-3748 lbs)

🛡️ Safety Features

Ratings

NHTSA Crash Test Ratings:

Specific ratings vary by market and testing year. Generally expected to perform adequately for its class.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Front airbags for driver and passenger; side airbags and curtain airbags often optional depending on trim level and market.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters for front occupants; three-point seatbelts for rear occupants.

Child Seat Anchors:

ISOFIX/LATCH compatible child seat anchor points.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with optional MP3 playback. Speaker configurations typically 4-6 speakers.

Connectivity:

Auxiliary audio input jack (3.5mm) is common. Bluetooth connectivity was typically not standard on base models of this era, but may have been available on higher trims or as an accessory.

Driver Assistance

Parking Assistance:

Optional rear parking sensors might be available on certain trim levels.

Cruise Control:

Available on higher trim levels.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first, using appropriate synthetic oil.

Air Filter:

Inspect every 20,000 km (12,500 miles), replace as needed or every 40,000 km (25,000 miles).

Cabin Air Filter:

Inspect every 20,000 km (12,500 miles), replace as needed or every 20,000-30,000 km (12,500-18,600 miles).

Spark Plugs:

Iridium or platinum-tipped spark plugs typically require replacement every 100,000 km (62,000 miles).

Coolant Flush:

Every 40,000 km (25,000 miles) or 2 years, using Toyota Super Long Life Coolant (SLLC) or equivalent.

Transmission Fluid Atf:

Automatic: Check level regularly, drain and fill every 60,000-80,000 km (37,000-50,000 miles). Manual: Inspect every 40,000 km (25,000 miles), replace if discolored or contaminated.

Brake Fluid:

Flush and replace every 30,000-40,000 km (18,000-25,000 miles) or 2 years.

Fluid Specifications

Engine Oil Viscosity:

0W-20 or 5W-30 API SN/SP, ILSAC GF-5/GF-6

Engine Oil Capacity:

Approximately 3.9 Liters (4.1 US quarts) with filter change

Coolant Type:

Toyota Super Long Life Coolant (SLLC) Pink or equivalent (50/50 mix with distilled water)

Automatic Transmission Fluid Atf:

Dexron III/Mercon or Toyota ATF WS (World Standard) compatible fluid

Manual Transmission Fluid:

API GL-4, SAE 75W-90

Transfer Case Fluid:

API GL-4, SAE 75W-90

Rear Differential Fluid:

API GL-5, SAE 80W-90

Power Steering Fluid:

Dexron II/III compatible automatic transmission fluid

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Vvt System:

Occasional reports of noisy VVT actuator or timing chain rattle, particularly on higher mileage engines. Regular oil changes are crucial.

Exhaust System:

Corrosion on exhaust components, especially in areas with heavy road salt use.

Suspension Bushings:

Wear in suspension bushings and control arm bushings can lead to knocking noises and degraded handling over time.

Transmission Shifting:

Automatic transmission can sometimes exhibit slightly delayed or hesitant shifts. Proper ATF maintenance is key.

Evaporative Emission Control Evap:

Faulty EVAP canister purge valve or vent solenoid can cause check engine light illumination.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, affordable, and reliable vehicles, particularly kei cars and compact cars in Japan and other Asian markets.

Model Evolution

First Generation:

The first generation (J100) was introduced in 1998 as a compact SUV, often compared to the Suzuki Vitara.

Second Generation:

The second generation (J200) debuted in 2004, featuring a larger platform, more modern styling, and an updated powertrain. The 2009 model year represents a refinement of this generation.

Production

Manufacturing Locations:

Primarily manufactured in Japan and also produced under license or via joint ventures in other countries like Indonesia and India.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific major awards for the 2009 model might be limited, Daihatsu vehicles historically receive recognition in their target markets for value, fuel efficiency, and reliability in the compact segments.

Ratings

Fuel Economy Ratings:

EPA estimates for the 1.5L engine typically range from 23 MPG city / 28 MPG highway for FWD models and slightly lower for AWD models.