DATSUN PICK-UP Model 520 Series Service Repair Manual
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🏷️ Basic Information Identification Make: Datsun Model: Pick-up Series: 520 Series Codes Model Code: 520 Series 👋 Introduction Market Position Target Audience: Datsun Pick-up 520 Series owners, mechanics, and restoration enthusiasts. Competitive Analysis Value Proposition: Provides comprehensive, factory-authentic repair information at a fraction of the cost of OEM manuals, enabling DIY maintenance and repair. Key Features Feature Highlight 1: Vehicle-specific, not generic; identical to dealership technician manuals. Feature Highlight 2: Rich with diagrams, illustrations, and wiring schematics for clarity. Feature Highlight 3: Printable pages allow for targeted use in the workshop. Feature Highlight 4: Cost-effective solution for DIY repairs, saving on labor costs. Feature Highlight 5: Instant download for immediate access. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Page Count Page Count Estimate: Extensive (Specific count not provided, but described as 'complete detail' and 'tons of pictures and diagrams') Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, tuning, diagnostics, and component repair. Transmission: Manual and potentially automatic transmission repair, adjustment, and overhaul. Drivetrain: Rear-wheel drive system, including differential, driveshaft, and axle repairs. Suspension: Front and rear suspension component inspection, replacement, and alignment procedures. Steering: Steering gear, linkages, and power steering (if applicable) system service and repair. Brakes: Brake system diagnostics, component replacement (drums, shoes, wheel cylinders, master cylinder, lines), and bleeding procedures. Electrical System: Complete wiring schematics, starter, alternator, battery, lighting, ignition system, and accessory wiring repairs. Cooling System: Radiator, fan, water pump, thermostat, and coolant hose service. Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel lines, and fuel tank service. Exhaust System: Exhaust manifold, pipe, muffler, and catalytic converter replacement and repair. Body And Chassis: Body panel repair, door mechanisms, glass replacement, and chassis lubrication. Interior Components: Seat adjustment,...
Diagnostic charts and procedures for identifying and resolving common and uncommon problems.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Rebuild:
Complete engine and transmission rebuild procedures with torque specifications and clearances.
Diagnostics:
System-specific diagnostic routines and fault code interpretation (if applicable).
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Factory-level, detailed technical information suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip or equivalent archiving software
Print Quality
Printability:
All pages printable
Zoom Functionality:
Zoom in/out for detailed viewing and printing of enlarged images.
Binding Type
Binding Type:
Digital (Downloadable)
Paper Type
Paper Type:
N/A (Digital Format)
Distribution Method
Distribution Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely Inline-4 (common for Datsun 520 series, specific details in manual)
Engine Type
Engine Family:
Likely Nissan J-series or similar OHV/OHC engine.
Displacement
Displacement Cc:
Commonly 1.3L to 1.6L for this era (specifics within manual)
Performance
Horsepower Range Bhp:
Approximately 60-80 bhp (typical for engines of this size and era, verify in manual)
Torque Range Lb-Ft:
Approximately 75-90 lb-ft (typical for engines of this size and era, verify in manual)
Fuel System
Fuel Delivery:
Carbureted (single or dual barrel carburetor typical)
Ignition System
Ignition Type:
Distributor-based ignition system
Cooling System
Cooling Method:
Water-cooled
🔧 Transmission
Standard
Transmission Type:
Likely 4-speed manual transmission
Optional
Optional Transmission Type:
Possibility of a 3-speed automatic transmission on some variants (verify in manual)
Features
Clutch Type:
Single dry plate clutch
Drivetrain
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Body Styles:
Regular Bed, Long Bed Pick-up
Weights
Curb Weight Lbs:
Approx. 2200-2500 lbs (typical for this class, exact in manual)
Payload Capacity Lbs:
Approx. 1000-1500 lbs (typical, verify in manual)
🛡️ Safety Features
Ratings
Safety Ratings Era:
Safety standards and testing were less rigorous than modern vehicles; manual will cover available safety features of the time.
Active Features
Active Safety Features:
Basic braking system, steering.
Passive Features
Passive Safety Features:
Lap belts (standard on some models, optional on others), reinforced cabin structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM radio (optional), heater/defroster.
Driver Assistance
Driver Assistance Features:
N/A (Vehicle from an era prior to widespread driver assistance systems).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically 3,000 miles or 3 months (specific recommendation in manual)
Tune Up Interval Miles:
Recommended at regular intervals for optimal performance and fuel economy (details in manual).
Fluid Specifications
Engine Oil Type:
API SF/CD or SG service classification (e.g., SAE 10W-30 or 10W-40, verify in manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Mixture ratio specified in manual.
Transmission Fluid Type:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, confirm in manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual)
Known Issues
Common Issue 1:
Carburetor wear and adjustment issues leading to rough idling or poor fuel economy.
Common Issue 2:
Rust and corrosion, particularly on the truck bed and chassis.
Common Issue 3:
Electrical system issues such as failing grounds, worn wiring insulation, and aging components.
Common Issue 4:
Suspension wear, including ball joints, bushings, and shock absorbers.
📚 Vehicle History
Brand Heritage
Brand Origin:
Datsun (precursor to Nissan) is a Japanese automotive manufacturer.
Model Evolution
Model Introduction Era:
The Datsun 520 series was produced from 1961 to 1965, with the 520 designation specifically for the earlier part of this generation.
Generation:
First generation of Datsun light commercial vehicles that evolved into the Datsun Truck line.
Production
Production Location:
Japan
Significance:
Established Datsun's reputation for reliable and affordable light trucks in global markets.
🏆 Awards & Recognition
Recognitions
Market Recognition:
Datsun trucks of this era were highly regarded for their durability, fuel efficiency (for the time), and affordability, contributing significantly to the brand's growth.
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