Deere 425 445 & 455 Lawn and Garden Tractors All Inclusive Technical Service Repair Manual (tm1517)
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🏷️ Basic Information Identification Make: John Deere Model: 425, 445, 455 Lawn and Garden Tractors Codes Manual Product Number: TM1517 👋 Introduction Market Position Market Position: The John Deere 400 series (425, 445, 455) represents a premium line of garden tractors designed for demanding residential and commercial lawn care, landscaping, and light utility tasks. These machines are built for durability, versatility, and operator comfort, offering a step up from standard lawn tractors. Competitive Analysis Competitive Analysis: Competed against other premium garden tractor brands like Cub Cadet, Craftsman Professional Series, and Husqvarna, offering robust construction and powerful engine options. Key Features Key Features: Heavy-duty frames, powerful engines (including diesel options for 445/455), hydrostatic transmissions for smooth variable speed control, advanced hydraulic systems for implement control, and a wide range of available attachments (mowers, snow blowers, tillers, etc.). 📋 Manual Details Coverage Areas Systems Covered: Safety, Specifications, Engine (Gasoline & Diesel), Electrical, Hydrostatic Power Train, Steering, Brakes, Hydraulics, Miscellaneous Page Count Page Count: 800 Manual Type Manual Type: Technical Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Diagnosis, repair, and overhaul of gasoline and diesel engines. Powertrain Systems: Comprehensive coverage of hydrostatic transmission, drive axles, and related components. Electrical Systems: Detailed circuit diagrams, diagnostic procedures, and component testing for all electrical systems. Hydraulic Systems: Repair and troubleshooting of hydraulic pumps, cylinders, valves, and lines. Steering And Braking Systems: Service procedures for steering mechanisms and brake systems. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep. Troubleshooting And Diagnostics: Systematic diagnostic approaches for identifying and resolving common and complex issues. Repair And Overhaul: Step-by-step instructions for disassembling, repairing, and reassembling major components and systems. Technical Depth Technical Depth: Factory-level diagnostics, repair, and overhaul procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable without restrictions Searchability Searchability: Searchable text content Visuals Visuals: Contains high-quality images ⚙️ Engine Specifications Primary Engine 425 Engine Make Model 425: Kawasaki FD620D (Gasoline) Engine Type 425: 2-Cylinder, Air-Cooled, 4-Stroke V-Twin Gasoline Displacement Cc 425: 617 Horsepower Gross 425: Approx. 20 Primary Engine 445 455 Engine Make Model 445 455: Yanmar 3TNE72 (Diesel) Engine Type 445 455: 3-Cylinder, Liquid-Cooled, 4-Stroke Diesel Displacement Liters 445 455: 1.115 Horsepower Net 445 455: Approx. 20 (445) / Approx. 22 (455) Fuel System Fuel Type: Unleaded gasoline (425), Diesel fuel (445, 455) Carburetor 425: If applicable, specific carburetor model and tuning procedures. Injection System 445 455: Indirect injection (diesel) Lubrication Oil Type Gasoline: Consult manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 30) Oil Type Diesel: API CG-4 or higher specification diesel engine oil (e.g., SAE 15W-40) Oil Filter Part Number: Specific part numbers will be detailed in the manual (e.g., John Deere AM101000 or equivalent). 🔧 Transmission Standard Transmission Transmission Type: Hydrostatic (Kanzaki Twin Touch or similar) Transmission Features: Variable speed control via foot pedals (forward/reverse), integrated PTO engagement. Power Take Off Pto Type: Independent, electric clutch engagement. Pto Speeds: Standard 540 RPM (rear PTO) and independent mid-PTO for mower decks. Fluid Specifications Hydrostatic Fluid Type: John Deere HY-GARD or equivalent universal tractor transmission fluid (UTTF). Hydrostatic Fluid Capacity: Capacity will vary based on specific tractor configuration; consult manual for precise amount. 📐 Dimensions Exterior Wheelbase Approx: Approx. 52 inches (132 cm) Overall Length Approx: Approx. 75 inches (190 cm) without attachments Weights Shipping Weight Approx 425: Approx. 700-800 lbs (317-363 kg) Shipping Weight Approx 445 455: Approx. 800-900 lbs (363-408 kg) due to diesel engine 🛡️ Safety Features Ratings Safety Design: Designed to meet ROPS (Roll-Over Protective Structure) readiness, typically requires separate purchase and installation of ROPS and seat belt for full protection. Active Features Operator Presence System: Standard feature; disengages mower deck and/or PTO when operator leaves seat. Parking Brake: Mechanical parking brake, typically a caliper disc or drum brake. Passive Features Roll Bar Readiness: Frame designed to accept optional ROPS. Seat Belt: Provision for seat belt installation with ROPS. 💡 Technology Features Infotainment Infotainment System: Not applicable. These are utility tractors focused on function, not entertainment features. Driver Assistance Driver Assistance Features: Operator presence system, hydrostatic transmission for ease of operation. Connectivity Connectivity Options: Not applicable. Controls Instrumentation: Basic dashboard with hour meter, fuel gauge, battery indicator, and warning lights. Lighting: Halogen headlights for operation in low light conditions. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 50 or 100 operating hours, or annually, whichever comes first. Consult manual for exact hours based on usage conditions. Air Filter Replacement: Inspect every 50 hours, replace as needed or annually. Diesel engines may have pre-cleaner elements. Fuel Filter Replacement: Annual replacement recommended for gasoline engines; diesel fuel filter replacement interval specified in manual. Hydrostatic Fluid Change: Recommended every 200-300 operating hours, or annually. Inspect fluid condition. Greasing Points: Regular lubrication...
The John Deere 400 series (425, 445, 455) represents a premium line of garden tractors designed for demanding residential and commercial lawn care, landscaping, and light utility tasks. These machines are built for durability, versatility, and operator comfort, offering a step up from standard lawn tractors.
Competitive Analysis
Competitive Analysis:
Competed against other premium garden tractor brands like Cub Cadet, Craftsman Professional Series, and Husqvarna, offering robust construction and powerful engine options.
Key Features
Key Features:
Heavy-duty frames, powerful engines (including diesel options for 445/455), hydrostatic transmissions for smooth variable speed control, advanced hydraulic systems for implement control, and a wide range of available attachments (mowers, snow blowers, tillers, etc.).
Diagnosis, repair, and overhaul of gasoline and diesel engines.
Powertrain Systems:
Comprehensive coverage of hydrostatic transmission, drive axles, and related components.
Electrical Systems:
Detailed circuit diagrams, diagnostic procedures, and component testing for all electrical systems.
Hydraulic Systems:
Repair and troubleshooting of hydraulic pumps, cylinders, valves, and lines.
Steering And Braking Systems:
Service procedures for steering mechanisms and brake systems.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting And Diagnostics:
Systematic diagnostic approaches for identifying and resolving common and complex issues.
Repair And Overhaul:
Step-by-step instructions for disassembling, repairing, and reassembling major components and systems.
Technical Depth
Technical Depth:
Factory-level diagnostics, repair, and overhaul procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without restrictions
Searchability
Searchability:
Searchable text content
Visuals
Visuals:
Contains high-quality images
⚙️ Engine Specifications
Primary Engine 425
Engine Make Model 425:
Kawasaki FD620D (Gasoline)
Engine Type 425:
2-Cylinder, Air-Cooled, 4-Stroke V-Twin Gasoline
Displacement Cc 425:
617
Horsepower Gross 425:
Approx. 20
Primary Engine 445 455
Engine Make Model 445 455:
Yanmar 3TNE72 (Diesel)
Engine Type 445 455:
3-Cylinder, Liquid-Cooled, 4-Stroke Diesel
Displacement Liters 445 455:
1.115
Horsepower Net 445 455:
Approx. 20 (445) / Approx. 22 (455)
Fuel System
Fuel Type:
Unleaded gasoline (425), Diesel fuel (445, 455)
Carburetor 425:
If applicable, specific carburetor model and tuning procedures.
Injection System 445 455:
Indirect injection (diesel)
Lubrication
Oil Type Gasoline:
Consult manual for specific SAE viscosity grade (e.g., SAE 10W-30, SAE 30)
Oil Type Diesel:
API CG-4 or higher specification diesel engine oil (e.g., SAE 15W-40)
Oil Filter Part Number:
Specific part numbers will be detailed in the manual (e.g., John Deere AM101000 or equivalent).
🔧 Transmission
Standard Transmission
Transmission Type:
Hydrostatic (Kanzaki Twin Touch or similar)
Transmission Features:
Variable speed control via foot pedals (forward/reverse), integrated PTO engagement.
Power Take Off
Pto Type:
Independent, electric clutch engagement.
Pto Speeds:
Standard 540 RPM (rear PTO) and independent mid-PTO for mower decks.
Fluid Specifications
Hydrostatic Fluid Type:
John Deere HY-GARD or equivalent universal tractor transmission fluid (UTTF).
Hydrostatic Fluid Capacity:
Capacity will vary based on specific tractor configuration; consult manual for precise amount.
📐 Dimensions
Exterior
Wheelbase Approx:
Approx. 52 inches (132 cm)
Overall Length Approx:
Approx. 75 inches (190 cm) without attachments
Weights
Shipping Weight Approx 425:
Approx. 700-800 lbs (317-363 kg)
Shipping Weight Approx 445 455:
Approx. 800-900 lbs (363-408 kg) due to diesel engine
🛡️ Safety Features
Ratings
Safety Design:
Designed to meet ROPS (Roll-Over Protective Structure) readiness, typically requires separate purchase and installation of ROPS and seat belt for full protection.
Active Features
Operator Presence System:
Standard feature; disengages mower deck and/or PTO when operator leaves seat.
Parking Brake:
Mechanical parking brake, typically a caliper disc or drum brake.
Passive Features
Roll Bar Readiness:
Frame designed to accept optional ROPS.
Seat Belt:
Provision for seat belt installation with ROPS.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. These are utility tractors focused on function, not entertainment features.
Driver Assistance
Driver Assistance Features:
Operator presence system, hydrostatic transmission for ease of operation.
Connectivity
Connectivity Options:
Not applicable.
Controls
Instrumentation:
Basic dashboard with hour meter, fuel gauge, battery indicator, and warning lights.
Lighting:
Halogen headlights for operation in low light conditions.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 50 or 100 operating hours, or annually, whichever comes first. Consult manual for exact hours based on usage conditions.
Air Filter Replacement:
Inspect every 50 hours, replace as needed or annually. Diesel engines may have pre-cleaner elements.
Fuel Filter Replacement:
Annual replacement recommended for gasoline engines; diesel fuel filter replacement interval specified in manual.
Hydrostatic Fluid Change:
Recommended every 200-300 operating hours, or annually. Inspect fluid condition.
Greasing Points:
Regular lubrication of steering components, axle pivots, deck spindles, and PTO drive shafts as per manual schedule.
Fluid Specifications
Hydraulic Fluid Type:
John Deere HY-GARD or equivalent.
Hydraulic Fluid Capacity:
Consult manual for specific tractor configuration; typically around 4-6 gallons.
Brake Fluid Type:
Typically SAE J1703 or DOT 3 brake fluid (if applicable, check manual as some systems may be sealed or use hydraulic oil).
Known Issues
Known Issues:
Potential for hydraulic pump wear with high hours, occasional fuel delivery issues on gasoline models, and wear on steering components over time. Diesel engine models generally known for longevity.
📚 Vehicle History
Brand Heritage
Brand Heritage:
John Deere has a long-standing reputation for robust and reliable agricultural and lawn care equipment, with a legacy dating back to the 19th century. Their tractors are known for their durability and engineering.
Model Evolution
Model Evolution:
The 400 series (425, 445, 455) was introduced in the mid-1990s, succeeding earlier models and establishing a benchmark for premium garden tractors. They were part of John Deere's strategy to offer higher-spec machines for property owners with significant acreage or demanding tasks.
Production
Production Years:
Approximately 1997-2002 (specific model year ranges may vary slightly).
Manufacturing Location:
Primarily Horicon, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards for these models might not be widely publicized, the John Deere 400 series consistently received positive reviews for their build quality, performance, and versatility within the garden tractor segment.
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