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Yamaha YFM45FAR YFM450FAR Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download

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Basic Information Identification Make: Yamaha Model: YFM450FAR Model Designation: Grizzly 450 Automatic 4x4 Generation Generation Identifier: First Generation (2007-2011) Codes Chassis Code: YFM450FAR Introduction Market Position Vehicle Segment: Mid-size Utility...
Tipo: Motorcycles
Fabricante:
Sku: 39423
Tag: Misc Yamaha
Yamaha YFM45FAR YFM450FAR Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download
Basic Information
Identification
Make: Yamaha
Model: YFM450FAR
Model Designation: Grizzly 450 Automatic 4x4
Generation
Generation Identifier: First Generation (2007-2011)
Codes
Chassis Code: YFM450FAR
Introduction
Market Position
Vehicle Segment: Mid-size Utility ATV (All-Terrain Vehicle)
Competitive Analysis
Key Competitors: Honda FourTrax 420, Kawasaki Brute Force 300/400, Polaris Sportsman 400/500, Suzuki KingQuad 400.
Key Features
Vehicle Strengths: Reliable liquid-cooled engine, true 4x4 capability with Ultramatic™ transmission, independent front suspension, comfortable seating, robust build quality, ample cargo capacity.
Manual Details
Coverage Areas
Coverage Type: Complete Factory Service / Repair / Workshop Manual
Page Count
Total Pages: 405
Manual Type
Manual Classification: Official Factory Service Manual
Language
Language Supported: English
Format
File Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Engine disassembly and assembly, lubrication, cooling, fuel system (carburetor, fuel pump, lines), ignition system, exhaust system, starting system, oil pump, valve train, cylinder head, cylinder block, crankshaft, pistons, connecting rods.
Transmission Systems: Automatic transmission (CVT), drive clutch, driven clutch, final drive, gearbox, differential, driveshafts, constant velocity (CV) joints, lubrication.
Chassis Systems: Frame inspection and repair, front suspension (A-arms, shocks, steering knuckle), rear suspension (swingarm, shock absorber, trailing arms), steering system (handlebar, tie rods, steering shaft, bearings), wheels and tires.
Braking Systems: Front and rear brake systems, hydraulic lines, brake calipers, brake pads, master cylinders, brake discs, parking brake.
Electrical Systems
Electrical Components: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, brake lights), ignition switch, starter motor, fuses, relays, switches, instrumentation (speedometer, odometer, fuel gauge).
Bodywork And Trim
Body Panels: Body panel removal and installation, fenders, racks, seat, fuel tank, plastics, decals.
Procedures Included
Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements (oil, air), spark plug replacement, chain adjustment, lubrication points, valve clearance adjustment, brake fluid flush.
Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code identification (if applicable), electrical system troubleshooting, engine performance issues.
Repair Procedures: Component-specific repair instructions, disassembly and reassembly of all major systems, carburetor overhaul, engine rebuild, transmission repair, suspension component replacement, electrical component repair.
Technical Depth
Diagnostic Capability: Advanced diagnostics and troubleshooting for all mechanical and electrical systems.
Rebuild Depth: Comprehensive instructions for complete engine, transmission, and differential rebuilds.
Specification Detail: Detailed torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameters.
Manual Specifications
File Format
Digital Format: PDF
Print Quality
Document Quality: High-resolution, clear text and diagrams.
Binding Type
Delivery Method: Digital Download
Paper Type
Digital Features: Keyword searchable, zoom in/out functionality.
Engine Specifications
Primary Engine
Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled single-cylinder
Engine Displacement: 421 cc
Bore X Stroke: 95.0 mm x 60.1 mm
Compression Ratio: 8.7:1
Performance
Horsepower: Approximately 22-24 hp (estimated, specific rating may vary)
Torque: Approximately 22-24 lb-ft (estimated, specific rating may vary)
Fuel System
Fuel Delivery: Mikuni BSR33 carburetor
Fuel Type: Unleaded gasoline (87 octane or higher recommended)
Lubrication
Oil Type: Yamaha Yamalube 4 10W-40 or equivalent API SG, SH, SJ or SL service classification, SAE 10W-30 or 20W-50 is also acceptable depending on temperature.
Oil Capacity: 2.60 US qt (2.45 L) with filter change; 2.40 US qt (2.27 L) without filter change.
Cooling System
Coolant Type: High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water recommended)
Coolant Capacity: 1.90 US qt (1.80 L)
Transmission
Standard
Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking system
Drive System: Shaft drive, 2WD/4WD selectable with electric front differential lock
Features
Cv Joint Protection: Rubber boots and guards for CV joints and driveshafts
Fluid Specifications
Transmission Oil Type: Yamaha Motorcycle Gear Oil 10W-40 or equivalent API GL-4, SAE 10W-40
Fluid Capacities
Final Drive Oil Capacity: 0.38 US qt (0.36 L)
Dimensions
Exterior
Overall Length: 78.7 inches (2000 mm)
Overall Width: 45.3 inches (1150 mm)
Overall Height: 45.3 inches (1150 mm)
Wheelbase: 49.2 inches (1250 mm)
Ground Clearance: 7.1 inches (181 mm)
Weights
Dry Weight: 556 lbs (252 kg)
Wet Weight: 595 lbs (270 kg) (approx.)
Cargo
Front Rack Capacity: 99 lbs (45 kg)
Rear Rack Capacity: 187 lbs (85 kg)
Towing Capacity: 1102 lbs (500 kg)
Tires
Front Tire Size: AT25x8-12
Rear Tire Size: AT25x10-12
Wheels
Wheel Type: Steel
Bolt Pattern: 4 x 110 mm
Safety Features
Ratings
Atv Safety Standards: Meets ANSI/SVIA 1-2006 and 2-2006 requirements.
Active Features
Braking System: Hydraulic disc brakes front and rear, wet-type rear brake assembly.
Drive System Lock: Electric 4WD with 2WD/4WD selector and front differential lock.
Passive Features
Lighting: Dual 30W Krypton headlights, 21W/5W dual-function taillight/brake light.
Ergonomics: Comfortable saddle-type seat, ergonomic handlebar position, ample legroom.
Technology Features
Infotainment
Instrument Cluster: Digital LCD meter: speedometer, odometer, tripmeter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, high-beam indicator, neutral indicator, oil sensor indicator, temperature gauge.
Driver Assistance
Selectable 4Wd: Electronic engagement for 2WD/4WD and front differential lock, providing adaptable traction.
Connectivity
Charging System: 12V DC output for charging accessories via accessory outlet (optional on some models).
Maintenance
Service Intervals
Engine Oil Change: Every 3000 km (1800 miles) or 6 months, whichever comes first.
Oil Filter Replacement: Every 3000 km (1800 miles) or 6 months, at each oil change.
Air Filter Cleaning Replacement: Inspect every 1000 km (600 miles) or 3 months, clean or replace as needed. Heavy dust conditions require more frequent inspection.
Spark Plug Replacement: Every 10000 km (6000 miles) or 12 months.
Valve Clearance Check: Every 10000 km (6000 miles) or 12 months.
Fluid Specifications
Brake Fluid Type: SAE J1703 or FMVSS No. 116 DOT 3
Coolant Mixture: 50% Ethylene Glycol Antifreeze and 50% Distilled Water
Known Issues
Common Wear Items: CV joint boots, brake pads, drive belts (CVT), wheel bearings.
Carburetor Tuning: May require periodic carburetor cleaning and adjustment, especially after periods of storage or if experiencing performance issues.
Starter Drive Issues: Some models may exhibit wear on the starter drive mechanism over time.
Vehicle History
Brand Heritage
Manufacturer Legacy: Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Known for innovation and reliability in the powersports industry.
Model Evolution
Predecessor Models: YFM400FW Kodiak (earlier 400cc model).
Key Updates: Transitioned from the 400cc Kodiak, featuring an updated 421cc engine and improved ergonomics and chassis for enhanced performance and comfort. The 'FAR' designation typically indicates a specific configuration or market.
Production
Production Years: 2007-2011 (for this generation of YFM450FAR)
Manufacturing Origin: Japan (or as specified by Yamaha)
Awards & Recognition
Recognitions
Atv Segment Awards: While specific awards for the YFM450FAR are not widely publicized, Yamaha's Grizzly line consistently receives positive reviews for its durability, performance, and capability in the utility ATV segment.
Ratings
Consumer Satisfaction: Yamaha ATVs are generally well-regarded by consumers for their reliability and long-term value.
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