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Derbi GPR125 R & Racing Service Repair Manual plus Parts Catalogue

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🏷️ Basic Information Identification Make: Derbi Model: GPR125 Model Variants: GPR125 R, GPR125 Racing Codes Engine Code Prefix Potential: D50B0 (common for Derbi 125cc, specific to model may vary) 👋 Introduction Market Position Target Audience: Derbi GPR125 R and GPR125 Racing owners, independent motorcycle workshops, and enthusiasts seeking in-depth technical knowledge. Competitive Analysis Value Proposition: Provides factory-level technical information and parts identification, crucial for maintaining and repairing these performance-oriented 125cc sportbikes. Key Features Documentation Type: Official factory documentation, ensuring accuracy and completeness. Illustration Density: Hundreds of illustrations and detailed wiring diagrams enhance understanding of complex procedures. Dual Coverage: Combines detailed service/repair information with a comprehensive parts catalogue for a holistic approach to ownership. 📋 Manual Details Coverage Areas Primary Manual Type: Service and Repair Manual Secondary Manual Type: Parts Catalogue Page Count Total Pages: OVER 250 Language Language: English Format File Format: PDF Delivery Format: ZIP 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly, torque specifications, piston, cylinder, crankshaft, connecting rod, valve train, timing. Engine Fuel System: Carburetor (type, jetting, adjustment), fuel pump, fuel lines, fuel tank. Cooling System: Radiator, water pump, thermostat, coolant specifications, bleeding procedures. Exhaust System: Muffler, catalytic converter (if applicable), exhaust manifold, mounting. Transmission Gearbox: Gearbox disassembly, inspection, assembly, shift mechanism, gear ratios, lubrication. Clutch System: Clutch type (e.g., wet multi-plate), clutch plates, springs, pressure plate, adjustment, operation. Electrical System: Wiring diagrams (comprehensive), battery, charging system (alternator/stator, regulator/rectifier), ignition system (CDI, spark plug), lighting (headlight, taillight, indicators), starter motor, horn. Chassis Frame: Frame inspection, steering head bearing, alignment. Suspension Front: Telescopic forks, oil specifications, seal replacement, spring rates, damping adjustments, fork rebuild. Suspension Rear: Monoshock absorber, linkage system, spring preload adjustment, damping settings, shock absorber rebuild. Braking System Front: Disc brake, caliper assembly, brake pads, master cylinder, brake lines, bleeding procedure, rotor specifications. Braking System Rear: Disc brake, caliper assembly, brake pads, master cylinder, brake lines, bleeding procedure, rotor specifications. Wheels Tires: Wheel bearing inspection and replacement, tire pressure, recommended tire sizes, wheel alignment. Bodywork Fairings: Fairing removal and installation, panel fasteners, seat, fuel tank mounting. Controls Cables: Throttle cable, clutch cable, brake lever adjustment, handlebar setup. Instrumentation Gauges: Speedometer, tachometer, indicator lights, wiring. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacement, spark plug service, chain adjustment, general inspection checklists. Troubleshooting: Diagnostic charts for common issues related to engine performance, electrical faults, starting problems, braking, etc. Disassembly Reassembly: Step-by-step instructions with illustrations for complete component removal and installation. Engine Rebuild: Detailed procedures for top-end and bottom-end engine rebuilds, including component measurements and clearances. Electrical Diagnostics: Procedures for testing components, tracing circuits using wiring diagrams, and diagnosing electrical issues. Suspension Service: Fork seal replacement, shock absorber servicing, linkage lubrication. Brake System Service: Brake pad replacement, caliper servicing, master cylinder overhaul, brake fluid bleeding. Parts Identification: Exploded views of all major assemblies with corresponding part numbers for easy identification and ordering. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance and adjustments to full engine and chassis overhauls. Diagnostic Capabilities: Advanced troubleshooting guides and diagnostic procedures for pinpointing and resolving complex issues. Performance Tuning: Information on carburetor tuning, potential performance modifications (within factory scope). 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within PDF, facilitating quick access to information. Print Quality Printability: Fully printable, allowing for physical copies for workshop use. Image Quality: Good quality illustrations and diagrams for clarity. Binding Type Digital Organization: Bookmarked PDF for easy navigation between sections. Paper Type Physical Medium Equivalent: Professional workshop manual paper quality (implied by 'good quality & fully printable'). ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder (typical for Derbi GPR125, may vary slightly by year/market). Displacement: 125 cc (approximate, specific bore/stroke data in manual) Cooling Method: Liquid-cooled Bore X Stroke: Detailed specifications available in manual (e.g., typical 54mm x 54.5mm for D50B0). Performance Horsepower: Varies by market and restriction (e.g., ~15 HP for A1 license, higher for unrestricted racing versions). Torque: Specific figures available in manual, crucial for clutch setup. Fuel System Carburetor Type: Likely Dell'Orto PHVA or similar 28mm, with specific jetting details provided. Fuel Type: Unleaded gasoline (RON 95 or higher recommended). Fuel Mixture: Automatic oil injection system for two-stroke oil. 🔧 Transmission Standard Type: 6-speed constant mesh Optional Variants: Not applicable for factory standard models. Features Gear Ratios: Specific ratios for each gear and final drive provided in the manual. Clutch Type: Wet, multi-plate Transmission Oil Type: Specific API GL-4 or GL-5 gear oil recommendation in manual (e.g., SAE 75W/90 or 80W). 📐 Dimensions Exterior Wheelbase: Detailed specifications in manual (e.g., approx. 1330mm). Length: Detailed specifications in manual. Width: Detailed specifications in manual. Height: Detailed specifications in manual. Weights Dry Weight: Approx. 130-135 kg (varies by specific GPR125 variant). Fuel Tank Capacity: Approx. 13 liters. Oil Tank Capacity: Specific capacity for two-stroke...
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Sku: 209336
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Derbi GPR125 R & Racing Service Repair Manual plus Parts Catalogue
🏷️ Basic Information
Identification
Make:
Derbi
Model:
GPR125
Model Variants:
GPR125 R, GPR125 Racing
Codes
Engine Code Prefix Potential:
D50B0 (common for Derbi 125cc, specific to model may vary)
👋 Introduction
Market Position
Target Audience:
Derbi GPR125 R and GPR125 Racing owners, independent motorcycle workshops, and enthusiasts seeking in-depth technical knowledge.
Competitive Analysis
Value Proposition:
Provides factory-level technical information and parts identification, crucial for maintaining and repairing these performance-oriented 125cc sportbikes.
Key Features
Documentation Type:
Official factory documentation, ensuring accuracy and completeness.
Illustration Density:
Hundreds of illustrations and detailed wiring diagrams enhance understanding of complex procedures.
Dual Coverage:
Combines detailed service/repair information with a comprehensive parts catalogue for a holistic approach to ownership.
📋 Manual Details
Coverage Areas
Primary Manual Type:
Service and Repair Manual
Secondary Manual Type:
Parts Catalogue
Page Count
Total Pages:
OVER 250
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
ZIP
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly, torque specifications, piston, cylinder, crankshaft, connecting rod, valve train, timing.
Engine Fuel System:
Carburetor (type, jetting, adjustment), fuel pump, fuel lines, fuel tank.
Cooling System:
Radiator, water pump, thermostat, coolant specifications, bleeding procedures.
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust manifold, mounting.
Transmission Gearbox:
Gearbox disassembly, inspection, assembly, shift mechanism, gear ratios, lubrication.
Clutch System:
Clutch type (e.g., wet multi-plate), clutch plates, springs, pressure plate, adjustment, operation.
Electrical System:
Wiring diagrams (comprehensive), battery, charging system (alternator/stator, regulator/rectifier), ignition system (CDI, spark plug), lighting (headlight, taillight, indicators), starter motor, horn.
Chassis Frame:
Frame inspection, steering head bearing, alignment.
Suspension Front:
Telescopic forks, oil specifications, seal replacement, spring rates, damping adjustments, fork rebuild.
Suspension Rear:
Monoshock absorber, linkage system, spring preload adjustment, damping settings, shock absorber rebuild.
Braking System Front:
Disc brake, caliper assembly, brake pads, master cylinder, brake lines, bleeding procedure, rotor specifications.
Braking System Rear:
Disc brake, caliper assembly, brake pads, master cylinder, brake lines, bleeding procedure, rotor specifications.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure, recommended tire sizes, wheel alignment.
Bodywork Fairings:
Fairing removal and installation, panel fasteners, seat, fuel tank mounting.
Controls Cables:
Throttle cable, clutch cable, brake lever adjustment, handlebar setup.
Instrumentation Gauges:
Speedometer, tachometer, indicator lights, wiring.
Procedures Included
Scheduled Maintenance:
Oil change intervals, filter replacement, spark plug service, chain adjustment, general inspection checklists.
Troubleshooting:
Diagnostic charts for common issues related to engine performance, electrical faults, starting problems, braking, etc.
Disassembly Reassembly:
Step-by-step instructions with illustrations for complete component removal and installation.
Engine Rebuild:
Detailed procedures for top-end and bottom-end engine rebuilds, including component measurements and clearances.
Electrical Diagnostics:
Procedures for testing components, tracing circuits using wiring diagrams, and diagnosing electrical issues.
Suspension Service:
Fork seal replacement, shock absorber servicing, linkage lubrication.
Brake System Service:
Brake pad replacement, caliper servicing, master cylinder overhaul, brake fluid bleeding.
Parts Identification:
Exploded views of all major assemblies with corresponding part numbers for easy identification and ordering.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance and adjustments to full engine and chassis overhauls.
Diagnostic Capabilities:
Advanced troubleshooting guides and diagnostic procedures for pinpointing and resolving complex issues.
Performance Tuning:
Information on carburetor tuning, potential performance modifications (within factory scope).
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text within PDF, facilitating quick access to information.
Print Quality
Printability:
Fully printable, allowing for physical copies for workshop use.
Image Quality:
Good quality illustrations and diagrams for clarity.
Binding Type
Digital Organization:
Bookmarked PDF for easy navigation between sections.
Paper Type
Physical Medium Equivalent:
Professional workshop manual paper quality (implied by 'good quality & fully printable').
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder (typical for Derbi GPR125, may vary slightly by year/market).
Displacement:
125 cc (approximate, specific bore/stroke data in manual)
Cooling Method:
Liquid-cooled
Bore X Stroke:
Detailed specifications available in manual (e.g., typical 54mm x 54.5mm for D50B0).
Performance
Horsepower:
Varies by market and restriction (e.g., ~15 HP for A1 license, higher for unrestricted racing versions).
Torque:
Specific figures available in manual, crucial for clutch setup.
Fuel System
Carburetor Type:
Likely Dell'Orto PHVA or similar 28mm, with specific jetting details provided.
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended).
Fuel Mixture:
Automatic oil injection system for two-stroke oil.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Variants:
Not applicable for factory standard models.
Features
Gear Ratios:
Specific ratios for each gear and final drive provided in the manual.
Clutch Type:
Wet, multi-plate
Transmission Oil Type:
Specific API GL-4 or GL-5 gear oil recommendation in manual (e.g., SAE 75W/90 or 80W).
📐 Dimensions
Exterior
Wheelbase:
Detailed specifications in manual (e.g., approx. 1330mm).
Length:
Detailed specifications in manual.
Width:
Detailed specifications in manual.
Height:
Detailed specifications in manual.
Weights
Dry Weight:
Approx. 130-135 kg (varies by specific GPR125 variant).
Fuel Tank Capacity:
Approx. 13 liters.
Oil Tank Capacity:
Specific capacity for two-stroke oil reservoir in manual.
Wheels Tires
Front Tire Size:
Typical 110/70-17, specific recommendations in manual.
Rear Tire Size:
Typical 130/70-17, specific recommendations in manual.
Front Wheel Type:
Cast aluminum alloy.
Rear Wheel Type:
Cast aluminum alloy.
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for motorcycle safety ratings in the same manner as automobiles; focus on design integrity.
Active Features
Braking System:
Dual hydraulic disc brakes (front and rear) for effective stopping power.
Lighting System:
Halogen headlight, LED taillight/brake light, turn signals for visibility.
Passive Features
Frame Construction:
Robust perimeter or twin-spar frame designed for stability and rigidity.
Ergonomics:
Sportbike riding position, which requires rider skill and awareness.
💡 Technology Features
Infotainment
System Type:
Basic analog and digital instrumentation (speedometer, tachometer, odometer, trip meter, indicator lights).
Driver Assistance
Features:
None in the automotive sense; focus is on core motorcycle engineering.
Connectivity
Features:
No modern connectivity features like Bluetooth or GPS.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, refer to manual for exact interval and specification.
Spark Plug Replacement:
Typically every 5,000-7,000 km, check manual for specific plug type and gap.
Air Filter Cleaning Replacement:
Check every 3,000 km, clean or replace as needed. More frequent checks in dusty conditions.
Chain Lubrication Adjustment:
Lubricate every 500-1,000 km, adjust slack as per manual specifications.
Coolant Flush Replacement:
Every 2 years or as recommended by coolant manufacturer, refer to manual for type.
Fluid Specifications
Engine Oil Type:
Two-stroke engine oil, JASO FD or API TC certified, specific grade (e.g., 10W-40 for gearbox oil).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, suitable for aluminum engines. Refer to manual for exact specification.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Two Stroke Specific:
Carbon buildup in exhaust and combustion chamber, potential for piston ring wear if maintenance is neglected, clutch wear from aggressive riding.
Electrical:
Wiring loom integrity, regulator/rectifier failures (common on many bikes of this era), stator output.
Chassis Suspension:
Fork seal leaks, steering head bearing play.
📚 Vehicle History
Brand Heritage
Derbi Legacy:
Derbi is a historic Spanish motorcycle manufacturer known for its success in small-displacement racing and performance-oriented models.
Model Evolution
Gpr Series:
The GPR series represents Derbi's line of sporty, faired motorcycles, inspired by grand prix racing designs, often featuring 50cc and 125cc two-stroke engines.
Production
Production Era:
The Derbi GPR125 was produced primarily in the early to mid-2000s, with various updates and iterations.
Manufacturing Location:
Spain (originally Derbi's primary manufacturing base).
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Derbi models, including the GPR series, have historically performed well in national and international small-displacement racing championships, earning recognition for their performance and handling.
Ratings
Consumer Reviews:
Praised for sharp styling, sporty handling, and lively two-stroke performance when well-maintained. Criticisms often relate to the maintenance demands of a two-stroke and parts availability in some regions.
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