Dodge Caravan 2006 Factory Service Repair Manual.zip
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2006 Product Name: Dodge Caravan 2006 Factory Service Repair Manual Codes Platform: NS (Third Generation) 👋 Introduction Market Position Positioning: The Dodge Caravan of this era was a dominant player in the minivan segment, known for its practicality, spacious interior, and versatility for families and cargo hauling. Competitive Analysis Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Venture. Key Features Vehicle Features: Flexible seating configurations, Stow 'n Go seating (introduced in later generations but Caravan was a pioneer), comfortable ride, ample cargo space. Manual Value Value Proposition: This manual provides professional-grade repair and maintenance information equivalent to what official Dodge dealerships utilize, empowering owners and independent technicians to perform accurate and efficient servicing. 📋 Manual Details Coverage Areas Coverage: Complete workshop procedures, electrical diagrams, mechanical repair, diagnostics, maintenance Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (ZIP archive likely containing PDF files) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic), Drivetrain, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Doors, Mirrors), Starting & Charging System Body & Interior: Body Panels, Doors, Hood, Liftgate, Bumpers, Interior Trim, Seats, Restraint Systems (Airbags) HVAC: Air Conditioning, Heating, Ventilation, Climate Control System Procedures Included Routine Maintenance: Oil Change, Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Fluid Level Checks & Top-offs, Wiper Blade Replacement, Tire Rotation Major Repairs: Engine Overhaul/Rebuild, Transmission Rebuild/Replacement, Suspension Component Replacement (Struts, Ball Joints, Bushings), Brake Component Replacement (Pads, Rotors, Calipers), Steering Rack Replacement, Axle Replacement Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Code (DTC) Interpretation, Wiring Diagrams, Component Testing Procedures Electrical Troubleshooting: Circuit Diagnosis, Wiring Harness Repair, Sensor Testing, Actuator Testing, Module Programming/Reprogramming Bodywork: Panel Replacement, Door Hinge/Latch Adjustment, Glass Replacement, Bumper Repair/Replacement Technical Depth Depth: Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical schematics for in-depth troubleshooting. 📊 Manual Specifications File Format File Type: ZIP archive containing PDF documents Print Quality Quality: Likely scanned from original factory documentation, quality may vary but is generally clear and legible for technical information and diagrams. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Option: 3.3L V6 (3301cc) Engine 1 Code: EGA Engine 1 Horsepower: 180 hp @ 5000 rpm Engine 1 Torque: 205 lb-ft @ 4000 rpm Optional Engine Engine 2 Option: 3.8L V6 (3778cc) Engine 2 Code: L32 Engine 2 Horsepower: 205 hp @ 5200 rpm Engine 2 Torque: 230 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Capacity: Approx. 11.5 quarts (10.9 liters) with max/min lines for 3.3L, 12.2 quarts (11.5 liters) for 3.8L. Lubrication Oil Capacity: 4.5 quarts (4.3 liters) for 3.3L, 5.0 quarts (4.7 liters) for 3.8L (with filter change). Ignition System Spark Plugs: Refer to manual for specific type and gap (e.g., Champion, NGK, copper or platinum). 🔧 Transmission Standard Transmission Type 3.3L: 42LE Automatic Transmission Optional Transmission Type 3.8L: 42LE Automatic Transmission (often paired with the 3.8L as well) Features Transmission Features: Electronic overdrive, torque converter lock-up. Fluid Type Atf Spec: ATF+4 (MS-9602) Fluid Capacity Atf Capacity: Approx. 4.0 quarts (3.8 liters) for a dry fill, 2.5-3.0 quarts (2.4-2.8 liters) for a fluid change. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 189.4 inches (4811 mm) Width: 72.0 inches (1829 mm) Height: 67.5 inches (1715 mm) Cargo Cargo Volume Behind 1St Row: Approx. 143.4 cubic feet (4059 liters) Cargo Volume Behind 3Rd Row: Approx. 29.0 cubic feet (821 liters) Weights Curb Weight: Approx. 4000-4300 lbs (1814-1950 kg) depending on configuration. Gross Vehicle Weight Rating: Approx. 5600 lbs (2540 kg) Towing Capacity: Up to 3500 lbs (1588 kg) with optional towing package. 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (Driver and Passenger) for 2006 models (refer to specific year for definitive results). IIHS Side Impact: Acceptable (refer to specific year for definitive results). Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags: Frontal airbags for driver and front passenger. Available side curtain airbags for all rows on some trims. Seat Belts: Three-point seat belts for all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player. Optional Infinity premium audio system available on higher trims. Rear entertainment system (DVD player) was an option on some models. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Power Accessories: Power windows, power door locks, power mirrors, power sliding doors...
The Dodge Caravan of this era was a dominant player in the minivan segment, known for its practicality, spacious interior, and versatility for families and cargo hauling.
Competitive Analysis
Competitors:
Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture/Venture.
Key Features
Vehicle Features:
Flexible seating configurations, Stow 'n Go seating (introduced in later generations but Caravan was a pioneer), comfortable ride, ample cargo space.
Manual Value
Value Proposition:
This manual provides professional-grade repair and maintenance information equivalent to what official Dodge dealerships utilize, empowering owners and independent technicians to perform accurate and efficient servicing.
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Doors, Mirrors), Starting & Charging System
Body & Interior:
Body Panels, Doors, Hood, Liftgate, Bumpers, Interior Trim, Seats, Restraint Systems (Airbags)
HVAC:
Air Conditioning, Heating, Ventilation, Climate Control System
Panel Replacement, Door Hinge/Latch Adjustment, Glass Replacement, Bumper Repair/Replacement
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls. Includes detailed diagnostic procedures and electrical schematics for in-depth troubleshooting.
📊 Manual Specifications
File Format
File Type:
ZIP archive containing PDF documents
Print Quality
Quality:
Likely scanned from original factory documentation, quality may vary but is generally clear and legible for technical information and diagrams.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Option:
3.3L V6 (3301cc)
Engine 1 Code:
EGA
Engine 1 Horsepower:
180 hp @ 5000 rpm
Engine 1 Torque:
205 lb-ft @ 4000 rpm
Optional Engine
Engine 2 Option:
3.8L V6 (3778cc)
Engine 2 Code:
L32
Engine 2 Horsepower:
205 hp @ 5200 rpm
Engine 2 Torque:
230 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Capacity:
Approx. 11.5 quarts (10.9 liters) with max/min lines for 3.3L, 12.2 quarts (11.5 liters) for 3.8L.
Lubrication
Oil Capacity:
4.5 quarts (4.3 liters) for 3.3L, 5.0 quarts (4.7 liters) for 3.8L (with filter change).
Ignition System
Spark Plugs:
Refer to manual for specific type and gap (e.g., Champion, NGK, copper or platinum).
🔧 Transmission
Standard
Transmission Type 3.3L:
42LE Automatic Transmission
Optional
Transmission Type 3.8L:
42LE Automatic Transmission (often paired with the 3.8L as well)
Features
Transmission Features:
Electronic overdrive, torque converter lock-up.
Fluid Type
Atf Spec:
ATF+4 (MS-9602)
Fluid Capacity
Atf Capacity:
Approx. 4.0 quarts (3.8 liters) for a dry fill, 2.5-3.0 quarts (2.4-2.8 liters) for a fluid change.
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
189.4 inches (4811 mm)
Width:
72.0 inches (1829 mm)
Height:
67.5 inches (1715 mm)
Cargo
Cargo Volume Behind 1St Row:
Approx. 143.4 cubic feet (4059 liters)
Cargo Volume Behind 3Rd Row:
Approx. 29.0 cubic feet (821 liters)
Weights
Curb Weight:
Approx. 4000-4300 lbs (1814-1950 kg) depending on configuration.
Gross Vehicle Weight Rating:
Approx. 5600 lbs (2540 kg)
Towing Capacity:
Up to 3500 lbs (1588 kg) with optional towing package.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Good (Driver and Passenger) for 2006 models (refer to specific year for definitive results).
IIHS Side Impact:
Acceptable (refer to specific year for definitive results).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Frontal airbags for driver and front passenger. Available side curtain airbags for all rows on some trims.
Seat Belts:
Three-point seat belts for all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player. Optional Infinity premium audio system available on higher trims. Rear entertainment system (DVD player) was an option on some models.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, power sliding doors (optional).
Climate Control
HVAC Features:
Manual climate control standard, optional automatic climate control on higher trims. Rear A/C and heat vents are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (4,800-12,000 km) or 6-12 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-100,000 miles (48,000-160,000 km) depending on spark plug type (copper, platinum, iridium).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or per severe service schedule. Crucial for longevity of the 42LE transmission.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (most common, consult manual for exact spec based on temperature).
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar 50/50 mix.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Transmission solenoid issues (especially in earlier models of this generation), EGR valve clogging, potential for rear axle bearing wear, power steering pump noise, window regulator failures, interior trim wear.
Preventative Maintenance
Recommendations:
Regularly inspect and replace PCV valve, clean throttle body, check for vacuum leaks, maintain cooling system, and address any early signs of transmission slippage.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing robust and practical vehicles, with the Caravan being a groundbreaking vehicle that essentially defined the modern minivan segment.
Model Evolution
Generation:
This 2006 model represents the third generation (NS) of the Dodge Caravan, which ran from 2001-2007. It received a significant refresh for 2005, including updated styling and available features.
Production
Manufacturing Plants:
Primarily manufactured in Windsor, Ontario, Canada.
Production Years
Model Run:
The Dodge Caravan was produced from 1984 through 2020, with the NS generation being a significant evolution of the platform.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
While specific awards for the 2006 model are numerous across various consumer guides for its segment, it consistently ranked high in practicality and value for money in its class.
Ratings
Used Car Value:
Generally retains good value due to its enduring utility and popularity as a family vehicle.
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