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Dodge Caravan 1998 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1998, 1999 Generation Generation Designation: Second Generation (GV/GS/GR/GT) Codes Platform Code: ASG (Autostick, Sedan, Grand) 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, commercial use (fleet operators), DIY mechanics Competitive Analysis Key Competitors: Chevrolet Venture, Pontiac Montana, Ford Windstar, Honda Odyssey, Toyota Sienna Distinguishing Factors: Strong V6 engine options, flexible interior configurations, established DaimlerChrysler (then Chrysler Corporation) minivan platform Key Features Vehicle Strengths: Spacious interior, versatile seating, comfortable ride, robust powertrain options Manual Value Proposition: Provides in-depth, accurate factory information for DIY repairs and advanced maintenance, saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Covered Regions: North America Page Count Estimated Pages: Hundreds (exact count varies by specific printing/version, but designed for comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM) Drivetrain: Transmission (automatic), transaxle, differentials, drive axles, transfer case (if applicable to specific models) Chassis: Steering system, suspension system (front and rear), brake system (hydraulic, ABS), wheels and tires Electrical: Starting and charging system, lighting system, instrument cluster, power accessories, body control module (BCM), HVAC controls, entertainment system, wiring diagrams Body: Exterior body panels, interior trim, doors, windows, seats, roof, glass, body repair procedures Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing Repair: Step-by-step repair instructions for all major systems, component removal and installation, torque specifications, alignment procedures Overhaul: Engine overhaul, transmission overhaul, component rebuilding instructions Specifications: General technical specifications, tolerances, clearances, fluid capacities, pressure readings Technical Depth Level: Comprehensive Factory Level Detail Level: Detailed diagnostic procedures, component-level repair, wiring diagrams with pinpoint tests Troubleshooting: Extensive troubleshooting trees and flowcharts 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF for easy navigation Print Quality Resolution: High resolution, suitable for printing Print Option: Printable in its entirety or specific pages Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ (2.4L DOHC I4) Engine Displacement 1: 2.4 Liters (148 cu in) Engine Configuration 1: Inline 4-Cylinder, DOHC Horsepower 1: 150 hp @ 5,800 rpm (approximate) Torque 1: 167 lb-ft @ 4,400 rpm (approximate) Secondary Engine Engine Code 2: 3.0L V6 SOHC Engine Displacement 2: 3.0 Liters (182 cu in) Engine Configuration 2: V6, SOHC Horsepower 2: 158 hp @ 5,200 rpm (approximate) Torque 2: 181 lb-ft @ 4,000 rpm (approximate) Tertiary Engine Engine Code 3: 3.3L V6 SOHC Engine Displacement 3: 3.3 Liters (203 cu in) Engine Configuration 3: V6, SOHC Horsepower 3: 180 hp @ 5,200 rpm (approximate) Torque 3: 200 lb-ft @ 4,000 rpm (approximate) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Minimum) 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transaxle Optional Transmission Type Optional: Optional: Autostick (manual shifting capability on select models) Features Transmission Fluid Type: ATF+3 (Mopar) Transmission Fluid Capacity: Approximately 8.7 quarts (8.2 liters) for total fill, 4.5 quarts (4.3 liters) for drain and fill 📐 Dimensions Exterior Wheelbase Short: 111.8 inches (2839 mm) Wheelbase Long: 119.3 inches (3030 mm) - Grand Caravan Length Short: 187.1 inches (4752 mm) Length Long: 194.6 inches (4943 mm) - Grand Caravan Width: 72.0 inches (1829 mm) Height: 68.3 inches (1735 mm) Interior Seating Capacity: 7 Passengers (standard) Cargo Cargo Volume Behind 3Rd Row: Approx. 30-45 cu ft (varies by configuration) Cargo Volume With 3Rd Row Folded: Approx. 70-80 cu ft Weights Curb Weight Approx: 3,600 - 4,200 lbs (depending on configuration and engine) Gross Vehicle Weight Rating Gvwr Approx: 5,300 - 5,700 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4-star (1998-1999 models) NHTSA Frontal Crash Rating Passenger: 4-star (1998-1999 models) NHTSA Side Impact Rating Front Driver: 5-star (1998-1999 models) NHTSA Side Impact Rating Rear Passenger: 4-star (1998-1999 models) Active Features ABS: Anti-lock Braking System (ABS) available/standard on some trims Traction Control: Traction control system (TCS) available on some models Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seat belts for all outboard occupants, lap belts for center rear occupants Child Safety: Rear door child safety locks, LATCH (Lower Anchors and Tethers for CHildren) system not standard on these early models, check specific vehicle build. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player standard. CD player optional. Upgraded Infinity sound systems available on higher trims. Display: Basic analog gauges and warning lights. No integrated color display for navigation or advanced infotainment. Driver Assistance Cruise Control: Standard cruise control Parking Assistance: Rear parking assist sensors not available. Connectivity Auxiliary Input: No factory auxiliary audio...
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Dodge Caravan 1998 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
1998, 1999
Generation
Generation Designation:
Second Generation (GV/GS/GR/GT)
Codes
Platform Code:
ASG (Autostick, Sedan, Grand)
👋 Introduction
Market Position
Vehicle Segment:
Minivan
Target Audience:
Families, commercial use (fleet operators), DIY mechanics
Competitive Analysis
Key Competitors:
Chevrolet Venture, Pontiac Montana, Ford Windstar, Honda Odyssey, Toyota Sienna
Distinguishing Factors:
Strong V6 engine options, flexible interior configurations, established DaimlerChrysler (then Chrysler Corporation) minivan platform
Key Features
Vehicle Strengths:
Spacious interior, versatile seating, comfortable ride, robust powertrain options
Manual Value Proposition:
Provides in-depth, accurate factory information for DIY repairs and advanced maintenance, saving significant costs compared to dealership service.
📋 Manual Details
Coverage Areas
Covered Regions:
North America
Page Count
Estimated Pages:
Hundreds (exact count varies by specific printing/version, but designed for comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM)
Drivetrain:
Transmission (automatic), transaxle, differentials, drive axles, transfer case (if applicable to specific models)
Chassis:
Steering system, suspension system (front and rear), brake system (hydraulic, ABS), wheels and tires
Electrical:
Starting and charging system, lighting system, instrument cluster, power accessories, body control module (BCM), HVAC controls, entertainment system, wiring diagrams
Body:
Exterior body panels, interior trim, doors, windows, seats, roof, glass, body repair procedures
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing
Repair:
Step-by-step repair instructions for all major systems, component removal and installation, torque specifications, alignment procedures
Overhaul:
Engine overhaul, transmission overhaul, component rebuilding instructions
Specifications:
General technical specifications, tolerances, clearances, fluid capacities, pressure readings
Technical Depth
Level:
Comprehensive Factory Level
Detail Level:
Detailed diagnostic procedures, component-level repair, wiring diagrams with pinpoint tests
Troubleshooting:
Extensive troubleshooting trees and flowcharts
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable PDF for easy navigation
Print Quality
Resolution:
High resolution, suitable for printing
Print Option:
Printable in its entirety or specific pages
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EDZ (2.4L DOHC I4)
Engine Displacement 1:
2.4 Liters (148 cu in)
Engine Configuration 1:
Inline 4-Cylinder, DOHC
Horsepower 1:
150 hp @ 5,800 rpm (approximate)
Torque 1:
167 lb-ft @ 4,400 rpm (approximate)
Secondary Engine
Engine Code 2:
3.0L V6 SOHC
Engine Displacement 2:
3.0 Liters (182 cu in)
Engine Configuration 2:
V6, SOHC
Horsepower 2:
158 hp @ 5,200 rpm (approximate)
Torque 2:
181 lb-ft @ 4,000 rpm (approximate)
Tertiary Engine
Engine Code 3:
3.3L V6 SOHC
Engine Displacement 3:
3.3 Liters (203 cu in)
Engine Configuration 3:
V6, SOHC
Horsepower 3:
180 hp @ 5,200 rpm (approximate)
Torque 3:
200 lb-ft @ 4,000 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transaxle
Optional
Transmission Type Optional:
Optional: Autostick (manual shifting capability on select models)
Features
Transmission Fluid Type:
ATF+3 (Mopar)
Transmission Fluid Capacity:
Approximately 8.7 quarts (8.2 liters) for total fill, 4.5 quarts (4.3 liters) for drain and fill
📐 Dimensions
Exterior
Wheelbase Short:
111.8 inches (2839 mm)
Wheelbase Long:
119.3 inches (3030 mm) - Grand Caravan
Length Short:
187.1 inches (4752 mm)
Length Long:
194.6 inches (4943 mm) - Grand Caravan
Width:
72.0 inches (1829 mm)
Height:
68.3 inches (1735 mm)
Interior
Seating Capacity:
7 Passengers (standard)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30-45 cu ft (varies by configuration)
Cargo Volume With 3Rd Row Folded:
Approx. 70-80 cu ft
Weights
Curb Weight Approx:
3,600 - 4,200 lbs (depending on configuration and engine)
Gross Vehicle Weight Rating Gvwr Approx:
5,300 - 5,700 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4-star (1998-1999 models)
NHTSA Frontal Crash Rating Passenger:
4-star (1998-1999 models)
NHTSA Side Impact Rating Front Driver:
5-star (1998-1999 models)
NHTSA Side Impact Rating Rear Passenger:
4-star (1998-1999 models)
Active Features
ABS:
Anti-lock Braking System (ABS) available/standard on some trims
Traction Control:
Traction control system (TCS) available on some models
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point seat belts for all outboard occupants, lap belts for center rear occupants
Child Safety:
Rear door child safety locks, LATCH (Lower Anchors and Tethers for CHildren) system not standard on these early models, check specific vehicle build.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player standard. CD player optional. Upgraded Infinity sound systems available on higher trims.
Display:
Basic analog gauges and warning lights. No integrated color display for navigation or advanced infotainment.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assistance:
Rear parking assist sensors not available.
Connectivity
Auxiliary Input:
No factory auxiliary audio input. Aftermarket adapters available.
Bluetooth:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or full synthetic oil). Every 3,000 miles (4,800 km) or 3 months with conventional oil, as per owner's manual recommendations for severe duty.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement 4Cyl:
Every 100,000 miles (160,000 km) with original equipment spark plugs (e.g., Champion copper or platinum).
Spark Plug Replacement V6:
Every 100,000 miles (160,000 km) with original equipment spark plugs (e.g., Champion copper or platinum).
Coolant Flush Interval:
Every 5 years or 100,000 miles (160,000 km) with appropriate coolant.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30
Engine Oil Type:
API Certified SAE 5W-30, meeting Chrysler MS-6395 specification.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (blue)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Powertrain:
Head gasket leaks (especially on early 3.3L V6), transmission solenoid failures, ignition coil failures, oil pressure sensor issues.
Common Problems Chassis:
Front suspension component wear (ball joints, tie rod ends, struts), rear axle bearing noise, power steering pump leaks.
Common Problems Electrical:
Instrument cluster failure (dimming or total failure of gauges), power window motor failures, blower motor resistor failure, door lock actuator issues.
Common Problems Body:
Rust on rocker panels and wheel wells, sliding door mechanism issues, rear liftgate strut failure.
📚 Vehicle History
Brand Heritage
Brand:
Dodge (division of Chrysler Corporation, later DaimlerChrysler)
Model Evolution
Previous Generation:
First Generation Dodge Caravan (1984-1995)
Generation Intro Year:
1996
Design Changes From Previous:
Complete redesign with smoother, more aerodynamic styling, improved interior packaging, and expanded options.
Production
Production Location:
Windsor, Ontario, Canada (Windsor Assembly Plant)
Production Years For Model Line:
1984-2007 (for North American Dodge Caravan/Grand Caravan)
🏆 Awards & Recognition
Recognitions
Award Type:
Caravan was consistently a top seller and highly rated minivan for family transport.
Award Source:
Frequently cited by automotive publications for practicality and value.
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