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Dodge Caravan 2002 Service & Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 👋 Introduction Market Position Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture Key Features Versatility: Flexible seating, ample cargo space, passenger comfort. Value: Reputation for affordability and practicality. 📋 Manual Details Coverage Areas Language: English Manual Type: Service and Repair Manual Format: PDF 📖 Manual Coverage Systems Covered Engine: 3.3L V6 (EGA), 3.8L V6 (L32) Transmission: 41TE Automatic Transaxle Brakes: Front Disc / Rear Drum, ABS Suspension: Front MacPherson Strut, Rear Torsion Beam Axle Steering: Power Rack and Pinion Electrical: Complete wiring diagrams, component testing, fuse box layout HVAC: Air Conditioning, Heating, Ventilation Body: Interior and exterior component removal/installation, body panel repair Procedures Included Maintenance: Oil change, filter replacement, spark plug service, fluid checks Troubleshooting: Diagnostic charts, fault code interpretation, symptom analysis Repair: Engine component overhaul, transmission repair, brake caliper replacement, suspension component replacement Diagnostics: On-Board Diagnostics (OBD-II) system, sensor testing, module programming Technical Depth Depth: Comprehensive: Covers routine maintenance, troubleshooting, component replacement, and full system overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Page Count Estimated Pages: 1000+ ⚙️ Engine Specifications Primary Engine Engine Code 1: EGA Engine Size 1: 3.3 Liters Configuration 1: Overhead Valve (OHV) V6 Horsepower 1: 158 hp @ 4700 rpm Torque 1: 190 lb-ft @ 3300 rpm Optional Engine Engine Code 2: L32 Engine Size 2: 3.8 Liters Configuration 2: Overhead Valve (OHV) V6 Horsepower 2: 180 hp @ 4600 rpm Torque 2: 230 lb-ft @ 3200 rpm Fuel System Induction: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECM: Engine Control Module (PCM) 🔧 Transmission Standard Type: 4-Speed Automatic Transaxle Model: 41TE Drive Wheels: Front-Wheel Drive (FWD) Fluid Type Atf Spec: ATF+4 (Mopar) Fluid Capacity Capacity Quarts: Approx. 10.5 📐 Dimensions Exterior Length: Approx. 179.7 inches Width: Approx. 72.0 inches Height: Approx. 67.5 inches Wheelbase: Approx. 112.1 inches Cargo Cargo Volume Behind 1St Row: Approx. 145.1 cu ft Cargo Volume Behind 2Nd Row: Approx. 75.1 cu ft Weights Curb Weight Min: Approx. 3750 lbs Gross Vehicle Weight Rating: Approx. 5500 lbs 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 stars Active Features ABS: Standard Anti-lock Braking System Passive Features Airbags Front: Driver and Passenger Frontal Airbags Child Seat Anchors: LATCH System 💡 Technology Features Infotainment Audio Options: AM/FM stereo with CD player, optional cassette player, optional premium sound system. Driver Assistance Cruise Control: Standard Cruise Control Connectivity Power Accessories: Power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plugs: 100,000 miles (for original equipment platinum plugs) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Coolant Type: Mopar Antifreeze/Coolant (MS-9769) or equivalent ethylene glycol based Brake Fluid: DOT 3 Known Issues Transmission Problems: Intermittent shifting issues, solenoid failure in the 41TE transmission are common. Engine Issues: Rear main seal leaks, intake manifold gasket leaks on some older 3.3L engines. Suspension Wear: Worn control arm bushings, ball joints, and sway bar links can lead to noise and handling issues. Electrical Gremlins: Body control module (BCM) issues, power window motor failures, and dashboard warning lights can occur. 📚 Vehicle History Brand Heritage Dodge Legacy: Dodge has a long history of producing reliable and practical vehicles for American families. Model Evolution Generation: Third Generation (1996-2000), 2001 Facelift Design Changes 2001: Updated front and rear styling, new interior trim options, revised powertrain management. Production Assembly Location: Windsor, Ontario, Canada Production Years: 1996-2007 (This generation) 🏆 Awards & Recognition Recognitions Consumer Reports: While specific awards vary by year and reviewer, the Caravan was consistently recognized for its value and practicality in the minivan segment by publications like Consumer Reports.
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Tipo: Car
Fabricante:
Sku: 424799
Coleções: ALL Dodge

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Dodge Caravan 2002 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2002
👋 Introduction
Market Position
Segment:
Minivan
Target Audience:
Families, fleet operators, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Key Features
Versatility:
Flexible seating, ample cargo space, passenger comfort.
Value:
Reputation for affordability and practicality.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Service and Repair Manual
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (L32)
Transmission:
41TE Automatic Transaxle
Brakes:
Front Disc / Rear Drum, ABS
Suspension:
Front MacPherson Strut, Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
Complete wiring diagrams, component testing, fuse box layout
HVAC:
Air Conditioning, Heating, Ventilation
Body:
Interior and exterior component removal/installation, body panel repair
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug service, fluid checks
Troubleshooting:
Diagnostic charts, fault code interpretation, symptom analysis
Repair:
Engine component overhaul, transmission repair, brake caliper replacement, suspension component replacement
Diagnostics:
On-Board Diagnostics (OBD-II) system, sensor testing, module programming
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, troubleshooting, component replacement, and full system overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Page Count
Estimated Pages:
1000+
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGA
Engine Size 1:
3.3 Liters
Configuration 1:
Overhead Valve (OHV) V6
Horsepower 1:
158 hp @ 4700 rpm
Torque 1:
190 lb-ft @ 3300 rpm
Optional Engine
Engine Code 2:
L32
Engine Size 2:
3.8 Liters
Configuration 2:
Overhead Valve (OHV) V6
Horsepower 2:
180 hp @ 4600 rpm
Torque 2:
230 lb-ft @ 3200 rpm
Fuel System
Induction:
Multi-port Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECM:
Engine Control Module (PCM)
🔧 Transmission
Standard
Type:
4-Speed Automatic Transaxle
Model:
41TE
Drive Wheels:
Front-Wheel Drive (FWD)
Fluid Type
Atf Spec:
ATF+4 (Mopar)
Fluid Capacity
Capacity Quarts:
Approx. 10.5
📐 Dimensions
Exterior
Length:
Approx. 179.7 inches
Width:
Approx. 72.0 inches
Height:
Approx. 67.5 inches
Wheelbase:
Approx. 112.1 inches
Cargo
Cargo Volume Behind 1St Row:
Approx. 145.1 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 75.1 cu ft
Weights
Curb Weight Min:
Approx. 3750 lbs
Gross Vehicle Weight Rating:
Approx. 5500 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars
Active Features
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Child Seat Anchors:
LATCH System
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo with CD player, optional cassette player, optional premium sound system.
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plugs:
100,000 miles (for original equipment platinum plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769) or equivalent ethylene glycol based
Brake Fluid:
DOT 3
Known Issues
Transmission Problems:
Intermittent shifting issues, solenoid failure in the 41TE transmission are common.
Engine Issues:
Rear main seal leaks, intake manifold gasket leaks on some older 3.3L engines.
Suspension Wear:
Worn control arm bushings, ball joints, and sway bar links can lead to noise and handling issues.
Electrical Gremlins:
Body control module (BCM) issues, power window motor failures, and dashboard warning lights can occur.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing reliable and practical vehicles for American families.
Model Evolution
Generation:
Third Generation (1996-2000), 2001 Facelift
Design Changes 2001:
Updated front and rear styling, new interior trim options, revised powertrain management.
Production
Assembly Location:
Windsor, Ontario, Canada
Production Years:
1996-2007 (This generation)
🏆 Awards & Recognition
Recognitions
Consumer Reports:
While specific awards vary by year and reviewer, the Caravan was consistently recognized for its value and practicality in the minivan segment by publications like Consumer Reports.
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