DODGE CARAVAN CV &Grand CARAVAN CV 2003-2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Caravan CV / Grand Caravan CV Years Covered: 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Vehicle Segment: Minivan Target Demographic: Families, commercial users Competitive Analysis Key Competitors Era: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Uplander Key Features Vehicle Strengths: Spacious interior, versatile seating, available Stow 'n Go (in later models/trims), relatively affordable Manual Value Proposition Benefit To Owner: Enables self-sufficient maintenance and repair, reduces labor costs, increases vehicle lifespan Benefit To Mechanic: Provides accurate specifications, diagnostic procedures, and repair instructions matching shop standards 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service, maintenance, and repair Target Audience: Professional mechanics and DIY enthusiasts Page Count Estimated Pages: Over 2000 (typical for this era and scope) Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Delivery Method Delivery: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine (3.3L V6, 3.8L V6, 4.0L V6), Transmission (4-speed automatic - 41TE, 42LE) Chassis: Suspension (front/rear), Steering, Brakes (front/rear disc, ABS), Wheels & Tires Electrical: Lighting, Instruments, Gauges, Audio System, HVAC Controls, Power Accessories (windows, locks, mirrors), Wiper/Washer System Body: Exterior Body Panels, Interior Trim, Doors, Liftgate, Seating Systems, HVAC System Components Procedures Included Maintenance: Oil changes, filter replacements, fluid checks/changes, tune-ups, belt/hose inspection/replacement Repair: Engine mechanical, transmission rebuilds, brake system repairs, steering/suspension component replacement, electrical diagnostics and repair Troubleshooting: Diagnostic charts, symptom-based troubleshooting, electrical circuit diagrams, component testing procedures Technical Depth Depth: Detailed step-by-step instructions, exploded views, torque specifications, diagnostic trouble codes (DTCs) 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable Zoom Functionality Zoom Capability: Zoom In/Out Software Requirements Reader Software: Adobe PDF Reader Unzip Software: WinZip or equivalent Compatibility Operating Systems: All Versions of Windows & Mac Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.3L (3301 cc) Engine 1 Configuration: V6, Overhead Valves (OHV) Engine 1 Horsepower: Approximately 180-185 hp Engine 1 Torque: Approximately 200-210 lb-ft Optional Engine Engine 2 Displacement: 3.8L (3778 cc) Engine 2 Configuration: V6, Overhead Valves (OHV) Engine 2 Horsepower: Approximately 200-215 hp Engine 2 Torque: Approximately 230-240 lb-ft Engine 3 Displacement: 4.0L (3952 cc) - V6, SOHC Engine 3 Horsepower: Approximately 230 hp Engine 3 Torque: Approximately 245 lb-ft Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Codes: 41TE (FWD), 42LE (AWD - Grand Caravan) Optional Transmission Type: All-Wheel Drive (AWD) availability on Grand Caravan models Features Features: Electronically controlled, TorqueFlite design principles Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid Type 9602 or equivalent) 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approx. 112.1 inches (Caravan CV) Wheelbase Long Wheelbase: Approx. 119.3 inches (Grand Caravan CV) Length Overall Short: Approx. 189.4 inches Length Overall Long: Approx. 198.9 inches Cargo Cargo Volume Behind 3Rd Row Short: Approx. 20.4 cu ft Cargo Volume Behind 3Rd Row Long: Approx. 32.3 cu ft Weights Curb Weight Range: Approx. 4,000 - 4,500 lbs depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 5,700 - 6,000 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (typically for this generation) NHTSA Front Impact Passenger: Good (typically for this generation) Active Features Braking System: Four-wheel disc brakes, optional ABS (Anti-lock Braking System) Traction Control: Optional (Traction Control System - TCS) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Optional front seat-mounted side airbags Seatbelts: Three-point seatbelts in all seating positions, integrated child seat anchors (LATCH) 💡 Technology Features Infotainment Audio Systems: AM/FM stereo with CD player, optional Infinity premium audio system, rear entertainment system options Navigation: Optional factory navigation system available on higher trims Driver Assistance Parking Assist: Optional rear park assist system Connectivity Connectivity Options: Limited by era; primarily basic audio inputs, optional satellite radio 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for precise intervals) Transmission Fluid Change: Every 30,000-60,000 miles or as specified in the manual, especially under severe driving conditions Coolant Flush: Every 30,000-100,000 miles or 2-5 years, depending on coolant type (HOAT coolant recommended) Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (check manual for viscosity based on temperature) Coolant Type: Chrysler HOAT (Hybrid Organic Additive Technology) OAT (Organic Additive Technology) compatible, typically pink or orange Power Steering Fluid: Chrysler MS-5901 or equivalent Known Issues Common Problems Engine: Intake manifold gasket leaks, oil filter housing leaks, occasional head gasket issues (particularly on earlier versions of the 3.3L), spark plug blow-out on 2.7L V6 (not typically in this range but worth noting for related platforms) Common Problems Transmission: Torque converter shudder, internal seal leaks, failure of the output shaft speed sensor or...
Three-point seatbelts in all seating positions, integrated child seat anchors (LATCH)
💡 Technology Features
Infotainment
Audio Systems:
AM/FM stereo with CD player, optional Infinity premium audio system, rear entertainment system options
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Parking Assist:
Optional rear park assist system
Connectivity
Connectivity Options:
Limited by era; primarily basic audio inputs, optional satellite radio
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for precise intervals)
Transmission Fluid Change:
Every 30,000-60,000 miles or as specified in the manual, especially under severe driving conditions
Coolant Flush:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (HOAT coolant recommended)
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (check manual for viscosity based on temperature)
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) OAT (Organic Additive Technology) compatible, typically pink or orange
Power Steering Fluid:
Chrysler MS-5901 or equivalent
Known Issues
Common Problems Engine:
Intake manifold gasket leaks, oil filter housing leaks, occasional head gasket issues (particularly on earlier versions of the 3.3L), spark plug blow-out on 2.7L V6 (not typically in this range but worth noting for related platforms)
Common Problems Transmission:
Torque converter shudder, internal seal leaks, failure of the output shaft speed sensor or range sensor
Common Problems Suspension:
Worn control arm bushings, ball joints, sway bar links, rear axle bearings (on some models)
Common Problems Electrical:
Instrument cluster failure (especially dimming or dead pixels), HVAC blower motor resistor failure, power window motor issues
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing practical and powerful vehicles, with the Caravan being a cornerstone of the minivan segment.
Model Evolution
Generation:
This period (2003-2007) represents the fourth generation of the Dodge Caravan platform, significant for design updates and feature introductions like Stow 'n Go seating in later years.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; also St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Caravan platform has historically received numerous awards within the minivan segment for value and practicality from publications like Consumers Digest and Kelley Blue Book.
Ratings
Safety Ratings General:
Generally good to acceptable safety ratings for its time, with improvements made over the generation.
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