DODGE CARAVAN Grand CARAVAN Petrol & Diesel Service Repair Manual 2001-2002
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🏷️ Basic Information Identification Make: Dodge Model: Caravan / Grand Caravan Year: 2001-2002 Codes Platform Code: NS Engine Codes: 3.3L V6 (EGA, EGN), 3.8L V6 (L32, L36), 2.4L DOHC I4 (EDZ - less common, may not be primary focus) Transmission Codes: 41TE (3-speed automatic), 42LE (4-speed automatic) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial users, fleet operators Competitive Analysis Key Competitors Era: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana Key Features Versatility: Known for its flexible seating arrangements (Stow 'n Go predecessors) and spacious interior. Powertrain Options: Offered reliable V6 engines and later introduced AWD options, making it a versatile family hauler. Dvp Focus: Designed as a practical and affordable people mover, balancing utility with comfort. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North American market focus) Page Count Estimated Pages: 1500-2500+ (highly comprehensive) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, timing, lubrication, cooling systems Engine Electrical: Ignition, fuel injection (MPI), starting, charging, emissions controls, ECU diagnostics Transmission Automatic: Complete disassembly, assembly, torque converter, valve body, electronic controls, fluid service Drivetrain: Front-wheel drive axles, CV joints, differential Suspension And Steering: Front and rear suspension components, struts, shocks, control arms, power steering system, steering column Brakes: Front and rear disc brakes, ABS system, parking brake, hydraulic system components HVAC: Heating, ventilation, air conditioning system, compressor, refrigerant, climate controls Electrical And Electronics: Wiring diagrams, lighting, instrument cluster, power accessories, body control module (BCM), body electrical components Body And Interior: Body panels, doors, interior trim, seating, glass, body repairs, rust prevention Chassis And Frame: Frame construction, corrosion protection Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and flushes, tune-ups, belt and hose inspection Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, wiring diagram interpretation Component Repair And Replacement: Detailed step-by-step instructions for all major and minor repairs Overhaul And Rebuild: Complete engine and transmission rebuild procedures with specifications Diagnostic Testing: Procedures for testing sensors, actuators, and electrical circuits Specification Data: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Professional-level diagnostics, complete rebuilds, electrical system analysis, bodywork 📊 Manual Specifications File Format File Type: Searchable PDF Image Quality: High resolution, clear diagrams and illustrations Print Quality Print Readability: Excellent readability for printing, text is selectable and copyable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.3 Liters Engine 1 Configuration: Overhead Valve (OHV) V6 Engine 1 Fuel Delivery: Multi-Port Fuel Injection (MPI) Engine 1 Horsepower: Approx. 158-180 hp (depending on specific sub-model and year variation) Engine 1 Torque: Approx. 190-207 lb-ft (depending on specific sub-model and year variation) Optional Engine Engine 2 Displacement: 3.8 Liters Engine 2 Configuration: Overhead Valve (OHV) V6 Engine 2 Fuel Delivery: Multi-Port Fuel Injection (MPI) Engine 2 Horsepower: Approx. 180-215 hp (depending on specific sub-model and year variation) Engine 2 Torque: Approx. 230-247 lb-ft (depending on specific sub-model and year variation) Performance Engine Management System: Chrysler's integrated Powertrain Control Module (PCM) Fuel Type: Unleaded gasoline (87 octane recommended, higher for improved performance) Fuel System Fuel Pump Type: In-tank electric fuel pump Fuel Tank Capacity: Approx. 20 US gallons (75.7 Liters) 🔧 Transmission Standard Transmission 1: 4-Speed Automatic (42LE) Optional Transmission 2: 3-Speed Automatic (41TE - more common on base models, but 42LE is prevalent for these years) Features Drive Type: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some models Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid +4) or equivalent Mopar fluid Transmission Fluid Capacity: Approx. 4.5-5.5 US quarts (4.3-5.2 Liters) for 42LE (dry fill may vary) 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: Approx. 193.7 - 201.0 inches (4920 - 5105 mm) for Grand Caravan, shorter for standard Caravan Width: Approx. 72.4 inches (1839 mm) excluding mirrors Height: Approx. 68.4 inches (1737 mm) Weights Curb Weight: Approx. 3900-4400 lbs (1769-2000 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 5800-6000 lbs (2630-2722 kg) Cargo Cargo Volume Behind 1St Row: Approx. 140-150 cu ft (3964-4248 Liters) Cargo Volume Behind 2Nd Row: Approx. 90-100 cu ft (2549-2832 Liters) Cargo Volume Behind 3Rd Row: Approx. 25-35 cu ft (708-991 Liters) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4 Stars (for 2001 model year, varies slightly) NHTSA Frontal Passenger: 4 Stars (for 2001 model year, varies slightly) NHTSA Side Driver: 4 Stars (for 2001 model year, varies slightly) NHTSA Side Rear Passenger: 4 Stars (for 2001 model year, varies slightly) IIHS Frontal Offset: Acceptable (for 2001 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some models Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: Three-point seat belts...
Oil leaks (especially rear main seal), intake manifold gasket leaks, occasional head gasket issues on earlier models (less common on this generation)
Suspension Issues:
Worn ball joints and tie rod ends, premature strut wear
Electrical Issues:
Faulty window regulators, power door lock issues, intermittent power to accessories, PCM failures
HVAC Issues:
Blend door actuator failure, AC refrigerant leaks
📚 Vehicle History
Brand Heritage
Dodge Minivan Legacy:
Dodge pioneered the minivan segment with the original Caravan in 1984, establishing a dominant market presence.
Model Evolution
Generation Ns:
The 2001-2007 models represent the fourth generation of the Dodge Caravan, building upon the success of previous iterations with updated styling and features.
Design Changes 2001:
Introduced a significant redesign for 2001, featuring a more aerodynamic exterior and a refined interior with improved ergonomics and materials.
Consistently a top-selling minivan, recognized for its practicality and value in the segment.
Ratings
Consumer Reports Typicality:
Often rated as average to below average for reliability in its class during these years by publications like Consumer Reports, though praised for utility.
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