🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2004 Codes Chassis Code: NS Vin Code: 4 👋 Introduction Market Position Market Position: The 2004 Dodge Grand Caravan was a highly popular minivan in the North American market, known for its practicality, spacious interior, and versatility, often serving as a family hauler or a commercial vehicle. Competitive Analysis Competitive Analysis: Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, Ford Windstar, and Chevrolet Venture. Its key selling points were often its Stow 'n Go seating (though introduced later, the 2004 model offered ample interior flexibility) and value for money. Key Features Key Features: Family-oriented minivan, versatile seating arrangements, comfortable ride, available all-wheel-drive (AWD) on some models, spacious interior, large cargo capacity. 📋 Manual Details Coverage Areas Coverage Areas: Complete vehicle service and repair Page Count Page Count: Hundreds of pages (specific number not provided, but described as complete) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission (Automatic), Drivetrain, Brakes (ABS), Suspension, Steering, HVAC, Electrical System (including Body Control Module and Powertrain Control Module), Fuel System, Exhaust System, Body and Interior, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Maintenance Schedules Procedures Included Procedures Included: Routine maintenance, troubleshooting, component diagnostics, repair procedures, disassembly and reassembly, specifications, torque values, fluid capacities, wiring schematics, diagnostic strategies, component replacement, system adjustments Technical Depth Technical Depth: Comprehensive, from basic fluid checks and filter replacements to in-depth engine and transmission overhauls, electrical system diagnostics, and body repair. Wiring Diagrams Wiring Diagrams: Detailed color wiring diagrams for all major systems (engine, transmission, ABS, HVAC, body electrical, lighting, etc.) are included, crucial for electrical troubleshooting. Diagnostic Procedures Diagnostic Procedures: Step-by-step diagnostic procedures for common and complex issues, including symptom analysis, component testing, and reference to Diagnostic Trouble Codes (DTCs). Specifications Tables Specifications Tables: Extensive tables of specifications, including torque values, clearances, fluid capacities, electrical component resistances, and more, for accurate repairs. Troubleshooting Guides Troubleshooting Guides: Comprehensive troubleshooting guides for various symptoms, helping technicians quickly identify potential causes of problems. Rebuild Procedures Rebuild Procedures: Detailed procedures for rebuilding major components such as the engine, transmission, and steering system. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution (suitable for printing all or selected pages) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Searchability Searchability: PDF format allows for keyword searching, significantly speeding up the process of finding specific information. Updates Updates: This is a factory service manual, representing the official repair information released by Dodge for the 2004 model year. No further updates are typically included in such factory downloads. ⚙️ Engine Specifications Primary Engine Primary Engine: 3.3L V6 OHV 12-Valve (EGA) Engine Options Engine Options: 3.3L V6 (EGA), 3.8L V6 OHV 12-Valve (L32) Performance 3.3L Horsepower 3.3L: 180 hp @ 5000 rpm Torque 3.3L: 205 lb-ft @ 4000 rpm Performance 3.8L Horsepower 3.8L: 205 hp @ 5200 rpm Torque 3.8L: 235 lb-ft @ 4000 rpm Fuel System Fuel System: Sequential Electronic Fuel Injection (SEFI) Bore Stroke 3.3L Bore Stroke 3.3L: 3.94 in x 3.58 in (100 mm x 91 mm) Bore Stroke 3.8L Bore Stroke 3.8L: 3.94 in x 4.19 in (100 mm x 106.5 mm) Compression Ratio 3.3L Compression Ratio 3.3L: 9.6:1 Compression Ratio 3.8L Compression Ratio 3.8L: 9.0:1 Engine Management System Engine Management System: Chrysler NGC (Next Generation Controller) 🔧 Transmission Standard Transmission Standard Transmission: 4-Speed Automatic (41TE/42LE) Optional Transmission Optional Transmission: None specified for this year, automatic was standard. Transmission Fluid Transmission Fluid: ATF+4 (Chrysler MS-9602) Transmission Capacity Transmission Capacity: Approximately 4.0 quarts (3.8 liters) for a drain and refill. Drivetrain Drivetrain: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) 📐 Dimensions Exterior Length Exterior Length: 193.7 inches (4920 mm) Exterior Width Exterior Width: 74.5 inches (1892 mm) Exterior Height Exterior Height: 68.0 inches (1727 mm) Wheelbase Wheelbase: 112.1 inches (2847 mm) Interior Passenger Volume Interior Passenger Volume: Approx. 140-150 cubic feet (varies by configuration) Cargo Volume Behind 3Rd Row Cargo Volume Behind 3Rd Row: Approx. 20-30 cubic feet (varies) Cargo Volume With 3Rd Row Folded Cargo Volume With 3Rd Row Folded: Approx. 80-100 cubic feet Curb Weight Curb Weight: Approx. 4,200 - 4,500 lbs (1905 - 2041 kg) Gross Vehicle Weight Rating Gross Vehicle Weight Rating: Approx. 5,800 - 6,000 lbs (2630 - 2722 kg) Fuel Tank Capacity Fuel Tank Capacity: 20 U.S. gallons (75.7 Liters) 🛡️ Safety Features Ratings Nhtsa Front Driver NHTSA Front Driver Crash Test Rating: ★★★★☆ (4 Stars) Ratings Nhtsa Front Passenger NHTSA Front Passenger Crash Test Rating: ★★★★☆ (4 Stars) Ratings Nhtsa Side Driver NHTSA Side Driver Crash Test Rating: ★★★★☆ (4 Stars) Ratings Nhtsa Side Rear Passenger NHTSA Side Rear Passenger Crash Test Rating: ★★★★☆ (4 Stars) Active Features...