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Dodge Grand Caravan 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2005 Body Style: Minivan Codes Platform: NS (Third Generation) 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, commercial operators Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture Key Features Versatility: Flexible seating and cargo configurations, Stow 'n Go seating introduced later Value Proposition: Affordable family transport with ample interior space 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Downloadable PDF Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine: 3.3L V6, 3.8L V6 Transmission: 4-Speed Automatic (41TE/42LE) Brakes: ABS, Front/Rear Brake Systems Suspension: Front McPherson Strut, Rear Torsion Beam Axle Steering: Power Rack and Pinion Electrical: Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories Body: Exterior Body Panels, Doors, Glass, Interior Trim HVAC: Heating, Ventilation, Air Conditioning Fuel System: Fuel Tank, Pump, Injectors, Lines Cooling System: Radiator, Water Pump, Thermostat, Hoses Exhaust System: Manifolds, Catalytic Converter, Muffler Engine Control: ECU, Sensors, Actuators, Ignition System Safety Systems: Airbags, Seat Belts Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Top-offs, Inspections Troubleshooting: Diagnostic Charts, Symptom-to-Cause Analysis Repair: Component Replacement, Overhaul Procedures, Adjustments Diagnostics: OBD-II Codes, Sensor Testing, Component Testing Torque Specifications: Engine, Drivetrain, Suspension, Body Fasteners Wiring Diagrams: Comprehensive Electrical Schematics Specifications: Clearances, Tolerances, Fluid Capacities Special Tools: Identification of required specialized tools Technical Depth Depth: Complete factory-level repair and maintenance information 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text Print Quality: High-resolution, printable pages Version Control: No expiry dates, perpetual access ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L (3301cc) SOHC V6 (EGA) Engine 1 Bore X Stroke: 93.0 mm x 81.0 mm Engine 1 Compression Ratio: 9.0:1 Engine 1 Horsepower: 180 hp @ 5000 rpm Engine 1 Torque: 205 lb-ft @ 4000 rpm Optional Engine Engine 2: 3.8L (3778cc) SOHC V6 (EPL/EPM) Engine 2 Bore X Stroke: 96.0 mm x 87.0 mm Engine 2 Compression Ratio: 9.3:1 Engine 2 Horsepower: 205 hp @ 5000 rpm Engine 2 Torque: 235 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU Type: Chrysler NGC (Next Generation Controller) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Code: 41TE (FWD), 42LE (AWD - if applicable) Optional Optional Transmission: All-Wheel Drive (AWD) available on some models Features Overdrive: Yes (4th gear) Fluid Specifications Transmission Fluid Type: Chrysler ATF+4 (Mopar) Fluid Capacity Transmission Fluid Capacity Qt: Approx. 4.0 quarts (dry fill) 📐 Dimensions Exterior Wheelbase In: 119.2 Length In: 195.7 Width In: 72.4 Height In: 68.9 Cargo Cargo Volume Cu Ft Max: 142.5 Weights Curb Weight Lbs Est: 4200-4500 Towing Capacity Lbs Max: 3800 (with optional tow package) 🛡️ Safety Features Ratings NHTSA Driver Front Impact 2005: ★★★★★ (5/5 Stars) NHTSA Passenger Front Impact 2005: ★★★★★ (5/5 Stars) NHTSA Side Impact Front Seat 2005: ★★★★☆ (4/5 Stars) NHTSA Side Impact Rear Seat 2005: ★★★★★ (5/5 Stars) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Passive Features Airbags Front: Standard Driver and Passenger Airbags Airbags Side: Optional Side Curtain Airbags (check specific vehicle configuration) Seat Belts: 3-point seat belts for all seating positions 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player, Optional Cassette, Optional Premium Audio Rear Entertainment: Optional Rear-Seat Entertainment System (DVD player with screen) Driver Assistance Cruise Control: Standard Park Assist: Optional Rear Parking Assist System Connectivity Phone Integration: No factory Bluetooth or advanced smartphone integration for this model year. 🔧 Maintenance Service Intervals Oil Change Interval Miles: 3,000-7,500 miles (depending on oil type and driving conditions) Transmission Fluid Service Miles: 60,000-100,000 miles (refer to manual for specific recommendation) Spark Plug Replacement Miles: 100,000 miles (Iridium type) Fluid Specifications Engine Oil Type: API SN/SP or ILSAC GF-6A, SAE 5W-20 (3.3L and 3.8L) Engine Oil Capacity Qt: 4.5 (3.3L), 4.7 (3.8L) Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 3 Known Issues Common Issues: Transmission solenoid/valve body issues, power steering pump leaks, EGR valve clogging, minor electrical gremlins, front suspension wear (ball joints, tie rods) 📚 Vehicle History Brand Heritage Dodge Legacy: Dodge has a long history of producing durable and practical vehicles, with the Caravan line being a pioneer in the minivan segment. Model Evolution Third Generation: The 2005 Grand Caravan belongs to the third generation (NS) of the Dodge Caravan, which ran from 2001-2007. This generation saw significant updates in styling, safety, and available features. Production Manufacturing Plant: Windsor, Ontario, Canada 🏆 Awards & Recognition Recognitions Safety Awards: Consistently received good safety ratings from NHTSA for its generation. Segment Awards: Often cited for its practicality and value within the minivan segment.
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Tipo: Car
Fabricante:
Sku: 479177
Coleções: ALL Dodge

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Dodge Grand Caravan 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Grand Caravan
Year:
2005
Body Style:
Minivan
Codes
Platform:
NS (Third Generation)
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Families, commercial operators
Competitive Analysis
Key Competitors:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture
Key Features
Versatility:
Flexible seating and cargo configurations, Stow 'n Go seating introduced later
Value Proposition:
Affordable family transport with ample interior space
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6, 3.8L V6
Transmission:
4-Speed Automatic (41TE/42LE)
Brakes:
ABS, Front/Rear Brake Systems
Suspension:
Front McPherson Strut, Rear Torsion Beam Axle
Steering:
Power Rack and Pinion
Electrical:
Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories
Body:
Exterior Body Panels, Doors, Glass, Interior Trim
HVAC:
Heating, Ventilation, Air Conditioning
Fuel System:
Fuel Tank, Pump, Injectors, Lines
Cooling System:
Radiator, Water Pump, Thermostat, Hoses
Exhaust System:
Manifolds, Catalytic Converter, Muffler
Engine Control:
ECU, Sensors, Actuators, Ignition System
Safety Systems:
Airbags, Seat Belts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Top-offs, Inspections
Troubleshooting:
Diagnostic Charts, Symptom-to-Cause Analysis
Repair:
Component Replacement, Overhaul Procedures, Adjustments
Diagnostics:
OBD-II Codes, Sensor Testing, Component Testing
Torque Specifications:
Engine, Drivetrain, Suspension, Body Fasteners
Wiring Diagrams:
Comprehensive Electrical Schematics
Specifications:
Clearances, Tolerances, Fluid Capacities
Special Tools:
Identification of required specialized tools
Technical Depth
Depth:
Complete factory-level repair and maintenance information
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text
Print Quality:
High-resolution, printable pages
Version Control:
No expiry dates, perpetual access
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.3L (3301cc) SOHC V6 (EGA)
Engine 1 Bore X Stroke:
93.0 mm x 81.0 mm
Engine 1 Compression Ratio:
9.0:1
Engine 1 Horsepower:
180 hp @ 5000 rpm
Engine 1 Torque:
205 lb-ft @ 4000 rpm
Optional Engine
Engine 2:
3.8L (3778cc) SOHC V6 (EPL/EPM)
Engine 2 Bore X Stroke:
96.0 mm x 87.0 mm
Engine 2 Compression Ratio:
9.3:1
Engine 2 Horsepower:
205 hp @ 5000 rpm
Engine 2 Torque:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU Type:
Chrysler NGC (Next Generation Controller)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Code:
41TE (FWD), 42LE (AWD - if applicable)
Optional
Optional Transmission:
All-Wheel Drive (AWD) available on some models
Features
Overdrive:
Yes (4th gear)
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity Qt:
Approx. 4.0 quarts (dry fill)
📐 Dimensions
Exterior
Wheelbase In:
119.2
Length In:
195.7
Width In:
72.4
Height In:
68.9
Cargo
Cargo Volume Cu Ft Max:
142.5
Weights
Curb Weight Lbs Est:
4200-4500
Towing Capacity Lbs Max:
3800 (with optional tow package)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact 2005:
★★★★★ (5/5 Stars)
NHTSA Passenger Front Impact 2005:
★★★★★ (5/5 Stars)
NHTSA Side Impact Front Seat 2005:
★★★★☆ (4/5 Stars)
NHTSA Side Impact Rear Seat 2005:
★★★★★ (5/5 Stars)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional
Passive Features
Airbags Front:
Standard Driver and Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags (check specific vehicle configuration)
Seat Belts:
3-point seat belts for all seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player, Optional Cassette, Optional Premium Audio
Rear Entertainment:
Optional Rear-Seat Entertainment System (DVD player with screen)
Driver Assistance
Cruise Control:
Standard
Park Assist:
Optional Rear Parking Assist System
Connectivity
Phone Integration:
No factory Bluetooth or advanced smartphone integration for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
3,000-7,500 miles (depending on oil type and driving conditions)
Transmission Fluid Service Miles:
60,000-100,000 miles (refer to manual for specific recommendation)
Spark Plug Replacement Miles:
100,000 miles (Iridium type)
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-6A, SAE 5W-20 (3.3L and 3.8L)
Engine Oil Capacity Qt:
4.5 (3.3L), 4.7 (3.8L)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Issues:
Transmission solenoid/valve body issues, power steering pump leaks, EGR valve clogging, minor electrical gremlins, front suspension wear (ball joints, tie rods)
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing durable and practical vehicles, with the Caravan line being a pioneer in the minivan segment.
Model Evolution
Third Generation:
The 2005 Grand Caravan belongs to the third generation (NS) of the Dodge Caravan, which ran from 2001-2007. This generation saw significant updates in styling, safety, and available features.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from NHTSA for its generation.
Segment Awards:
Often cited for its practicality and value within the minivan segment.
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