🏷️ Basic Information Identification Make: Dodge Model: Neon Years Covered: 2002, 2003, 2004, 2005 Codes Chassis Codes: PL (Second Generation) 👋 Introduction Market Position Target Audience: Automotive repair shops, mechanics, and discerning DIY enthusiasts Competitive Analysis Value Proposition: Provides comprehensive factory-level repair and maintenance information, often exceeding the scope of aftermarket manuals Key Features Accuracy: Official factory data ensures accuracy for all procedures and specifications Comprehensiveness: Covers all systems and common repair scenarios for the specified model years Usability: Digital PDF format allows for easy searching, printing of specific sections, and viewing on various devices 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Download PDF Completeness: Complete official factory documentation 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emissions control systems, engine diagnostics and testing Transmission: Manual transmission (T350, T850), Automatic transmission (41TE, 42LE), clutch system, driveline components Brakes: Front disc brakes, rear drum brakes (standard), ABS system (if equipped), brake system hydraulic components, parking brake Suspension: Front independent suspension (MacPherson struts), rear torsion beam axle, shock absorbers, springs, control arms, steering knuckle Steering: Power assisted steering system, steering column, steering gear, tie rods Electrical System: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, wipers, horn HVAC: Heating, ventilation, and air conditioning system components, refrigerant, system diagnostics Body And Frame: Body panel removal and installation, doors, hood, trunk, bumpers, glass, interior trim, chassis components Safety Systems: Airbag system, seat belts, child restraint system anchors Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair Procedures: Engine component replacement, transmission overhaul, brake caliper replacement, suspension linkage repair, exhaust system repair Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Specifications And Tolerances: Torque specifications, clearances, measurements for all major components Wiring Diagrams: Detailed electrical system wiring schematics for all major systems Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIYers Diagnostic Capabilities: In-depth diagnostic procedures for engine management, transmission control, ABS, and other electronic systems Rebuild Procedures: Detailed instructions for engine and transmission rebuilding 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: EDZ (2.0L SOHC I4) Engine Displacement: 1995 cc (2.0 Liters) Bore X Stroke: 87.5 mm x 83.0 mm Compression Ratio: 9.7:1 Horsepower Est: 132 hp @ 5800 rpm Torque Est: 130 lb-ft @ 4000 rpm Fuel System: Multi-Point Fuel Injection (MPI) Valve Train: SOHC (Single Overhead Camshaft), 16 valves Ignition Type: Distributorless Ignition System (DIS) Performance Fuel Type: Unleaded gasoline, 87 octane (minimum) Emissions Control: Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (Getrag T350 / T850) Optional Optional Transmission: 4-Speed Automatic (Chrysler 41TE / 42LE) Features Automatic Transmission Features: Electronically controlled, lock-up torque converter Fluid Specifications Manual Transmission Fluid: SAE 75W-90 GL-4 (API classification recommended, consult manual for specific OEM part number) Automatic Transmission Fluid: ATF+4 (Chrysler MS-9602, Mopar P/N 05013457AA or equivalent) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 167.9 inches (4265 mm) Width: 67.4 inches (1712 mm) Height: 56.1 inches (1425 mm) Weights Curb Weight Est: 2600 - 2800 lbs (depending on trim and transmission) Gross Vehicle Weight Rating Est: 3700 - 3900 lbs Towing Capacity: Not recommended for towing Cargo Trunk Volume Est: 12.5 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2002 Model) NHTSA Front Impact Passenger: 4 Stars (2002 Model) IIHS Side Impact: Good (2002 Model with side airbags) Active Features ABS: Optional anti-lock braking system (ABS) Passive Features Airbags: Driver and front passenger airbags (standard); Optional side-impact airbags Seatbelts: Three-point front and rear seat belts; Pretensioners for front seats 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player; Optional Infinity premium audio system Display Type: Analog gauges and digital odometer/trip computer in instrument cluster Driver Assistance Cruise Control: Standard on most trims Traction Control: Optional on some later models Connectivity Auxiliary Ports: N/A (No factory auxiliary or USB ports) 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 6 months (severe service: 5,000 miles or 3 months) Engine Oil Filter Change: With every oil change Air Filter Replacement: Every 15,000 miles or 12 months (inspect more frequently) Spark Plug Replacement: Every 100,000 miles (if equipped with original iridium plugs) Coolant Flush: Every 5 years or 100,000 miles Fluid Specifications Engine Oil Type: SAE 5W-30 API SN or newer (Chrysler MS-6395 approved) Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter Coolant Type: Mopar Antifreeze/Coolant (HOAT -...