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Dodge Neon 1999 Factory Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Chassis Code: PL (First Generation) Codes Platform: Chrysler JA Platform ๐Ÿ‘‹ Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, first-time car buyers, performance enthusiasts (RT/ACR trims) Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Selling Points: Affordability, sporty handling, spacious interior for its class, wide range of engine options Key Features Design Philosophy: Aggressive styling, driver-oriented cockpit Available Body Styles: 2-door Coupe, 4-door Sedan Performance Variants: R/T (Road and Track), ACR (American Club Racer) ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Completeness: Comprehensive ๐Ÿ“– Manual Coverage Systems Covered Engine: All Engine Variants (2.0L SOHC and DOHC) Engine Management: Fuel Injection, Ignition System, Emissions Control Transmission: Manual (Getrag 283) and Automatic (30/31/32RH) Drivetrain: Front Wheel Drive System, Axles, CV Joints Suspension: Front MacPherson Struts, Rear Independent Suspension (Multi-link) Steering: Power Steering System, Steering Column Brakes: Front Disc, Rear Drum/Disc (depending on trim), ABS System Electrical: Battery, Charging System, Starting System, Lighting, Fuses, Relays Body And Chassis: Body Panels, Doors, Glass, Interior Trim, Structural Components HVAC: Heating, Ventilation, Air Conditioning System Safety Systems: Airbags, Seat Belts Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Tune-ups Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup Repair: Component removal and installation, adjustments, system repairs Overhaul: Engine rebuild, transmission overhaul Special Tools: Identification and usage of required factory special tools Technical Depth Depth: Deep Technical Diagnostics and Repair Procedures Diagnostics Level: Advanced electronic diagnostics and mechanical troubleshooting Repair Scope: From minor adjustments to major component replacements and overhauls ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Searchable text content Printability: Printable pages Resolution: High-resolution for clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Base Engine: 2.0L (1996cc) SOHC Inline-4 (Engine Code: A662) Base Engine Power: 132 hp @ 6000 rpm Base Engine Torque: 130 lb-ft @ 4400 rpm Performance Performance Engine: 2.0L (1996cc) DOHC Inline-4 (Engine Code: A663 - Found in R/T, ACR) Performance Engine Power: 145 hp @ 6600 rpm Performance Engine Torque: 135 lb-ft @ 5200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded gasoline Ignition System: Distributorless Ignition System (DIS) with coil packs Engine Management ECU: Chrysler's Powertrain Control Module (PCM) Emissions Controls: Catalytic Converter, Oxygen Sensors, EGR System ๐Ÿ”ง Transmission Standard Standard Transmission: 5-Speed Manual (Getrag 283) Optional Optional Transmission: 4-Speed Automatic (Chrysler 30/31/32RH) Features Manual Fluid: GL-3 or GL-4 75W-90 Gear Oil Automatic Fluid: ATF+3 (Mopar) Clutch Type: Hydraulically actuated diaphragm spring clutch ๐Ÿ“ Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length Sedan: 174.4 inches (4430 mm) Length Coupe: 171.3 inches (4351 mm) Width: 66.9 inches (1700 mm) Height Sedan: 54.8 inches (1392 mm) Height Coupe: 53.3 inches (1354 mm) Weights Curb Weight Min: 2580 lbs (1170 kg) - Manual Coupe Curb Weight Max: 2800 lbs (1270 kg) - Automatic Sedan ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: โ˜…โ˜…โ˜…โ˜… (4-star) NHTSA Front Impact Passenger: โ˜…โ˜…โ˜…โ˜… (4-star) Active Features ABS: Available (Standard on some higher trims and R/T models) Passive Features Airbags: Driver and passenger front airbags (standard) Seat Belts: 3-point front seat belts with pretensioners, 3-point rear seat belts ๐Ÿ’ก Technology Features Infotainment Audio System: AM/FM Cassette or CD player, optional premium Infinity sound system Dashboard: Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights Driver Assistance Cruise Control: Standard on most trims, optional on base models Connectivity Auxiliary Input: Not available (CD player or cassette tape) ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), using synthetic blend oil Engine Air Filter Replacement: Every 15,000 - 30,000 miles, or as needed based on driving conditions Cabin Air Filter Replacement: Every 15,000 - 30,000 miles, or as needed Spark Plug Replacement Sohc: Every 100,000 miles (platinum-tipped) Spark Plug Replacement DOHc: Every 60,000 miles (standard) Timing Belt Replacement: Every 100,000 miles or 7 years (critical for SOHC and DOHC engines) Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (meeting Chrysler MS-6395) Engine Oil Capacity: 4.0 quarts (3.8 liters) with filter change (2.0L engines) Coolant Type: Ethylene Glycol based, Mopar Antifreeze/Coolant (MS-9769) or equivalent (Orange) Coolant Capacity: 6.9 quarts (6.5 liters) Brake Fluid Type: DOT 3 Known Issues Common Problems: Head gasket leaks (especially on early models), oil cooler leaks, door lock actuators failing, AC system leaks, clutch wear Electrical Gremlins: Intermittent issues with power windows, locks, and dashboard lights due to faulty grounds or wiring harness fatigue Suspension Wear: Front suspension components (ball joints, tie rod ends) can wear prematurely, leading to looseness and noise ๐Ÿ“š Vehicle History Brand Heritage Brand Focus: American manufacturer known for trucks, performance cars, and value-oriented vehicles. Model...
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Dodge Neon 1999 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1999
Chassis Code:
PL (First Generation)
Codes
Platform:
Chrysler JA Platform
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious consumers, first-time car buyers, performance enthusiasts (RT/ACR trims)
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Selling Points:
Affordability, sporty handling, spacious interior for its class, wide range of engine options
Key Features
Design Philosophy:
Aggressive styling, driver-oriented cockpit
Available Body Styles:
2-door Coupe, 4-door Sedan
Performance Variants:
R/T (Road and Track), ACR (American Club Racer)
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Completeness:
Comprehensive
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
All Engine Variants (2.0L SOHC and DOHC)
Engine Management:
Fuel Injection, Ignition System, Emissions Control
Transmission:
Manual (Getrag 283) and Automatic (30/31/32RH)
Drivetrain:
Front Wheel Drive System, Axles, CV Joints
Suspension:
Front MacPherson Struts, Rear Independent Suspension (Multi-link)
Steering:
Power Steering System, Steering Column
Brakes:
Front Disc, Rear Drum/Disc (depending on trim), ABS System
Electrical:
Battery, Charging System, Starting System, Lighting, Fuses, Relays
Body And Chassis:
Body Panels, Doors, Glass, Interior Trim, Structural Components
HVAC:
Heating, Ventilation, Air Conditioning System
Safety Systems:
Airbags, Seat Belts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Tune-ups
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) lookup
Repair:
Component removal and installation, adjustments, system repairs
Overhaul:
Engine rebuild, transmission overhaul
Special Tools:
Identification and usage of required factory special tools
Technical Depth
Depth:
Deep Technical Diagnostics and Repair Procedures
Diagnostics Level:
Advanced electronic diagnostics and mechanical troubleshooting
Repair Scope:
From minor adjustments to major component replacements and overhauls
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text content
Printability:
Printable pages
Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Base Engine:
2.0L (1996cc) SOHC Inline-4 (Engine Code: A662)
Base Engine Power:
132 hp @ 6000 rpm
Base Engine Torque:
130 lb-ft @ 4400 rpm
Performance
Performance Engine:
2.0L (1996cc) DOHC Inline-4 (Engine Code: A663 - Found in R/T, ACR)
Performance Engine Power:
145 hp @ 6600 rpm
Performance Engine Torque:
135 lb-ft @ 5200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Ignition System:
Distributorless Ignition System (DIS) with coil packs
Engine Management
ECU:
Chrysler's Powertrain Control Module (PCM)
Emissions Controls:
Catalytic Converter, Oxygen Sensors, EGR System
๐Ÿ”ง Transmission
Standard
Standard Transmission:
5-Speed Manual (Getrag 283)
Optional
Optional Transmission:
4-Speed Automatic (Chrysler 30/31/32RH)
Features
Manual Fluid:
GL-3 or GL-4 75W-90 Gear Oil
Automatic Fluid:
ATF+3 (Mopar)
Clutch Type:
Hydraulically actuated diaphragm spring clutch
๐Ÿ“ Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length Sedan:
174.4 inches (4430 mm)
Length Coupe:
171.3 inches (4351 mm)
Width:
66.9 inches (1700 mm)
Height Sedan:
54.8 inches (1392 mm)
Height Coupe:
53.3 inches (1354 mm)
Weights
Curb Weight Min:
2580 lbs (1170 kg) - Manual Coupe
Curb Weight Max:
2800 lbs (1270 kg) - Automatic Sedan
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
โ˜…โ˜…โ˜…โ˜… (4-star)
NHTSA Front Impact Passenger:
โ˜…โ˜…โ˜…โ˜… (4-star)
Active Features
ABS:
Available (Standard on some higher trims and R/T models)
Passive Features
Airbags:
Driver and passenger front airbags (standard)
Seat Belts:
3-point front seat belts with pretensioners, 3-point rear seat belts
๐Ÿ’ก Technology Features
Infotainment
Audio System:
AM/FM Cassette or CD player, optional premium Infinity sound system
Dashboard:
Analog gauges for speedometer, tachometer, fuel, and temperature; warning lights
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models
Connectivity
Auxiliary Input:
Not available (CD player or cassette tape)
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic blend oil
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed
Spark Plug Replacement Sohc:
Every 100,000 miles (platinum-tipped)
Spark Plug Replacement DOHc:
Every 60,000 miles (standard)
Timing Belt Replacement:
Every 100,000 miles or 7 years (critical for SOHC and DOHC engines)
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (meeting Chrysler MS-6395)
Engine Oil Capacity:
4.0 quarts (3.8 liters) with filter change (2.0L engines)
Coolant Type:
Ethylene Glycol based, Mopar Antifreeze/Coolant (MS-9769) or equivalent (Orange)
Coolant Capacity:
6.9 quarts (6.5 liters)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Head gasket leaks (especially on early models), oil cooler leaks, door lock actuators failing, AC system leaks, clutch wear
Electrical Gremlins:
Intermittent issues with power windows, locks, and dashboard lights due to faulty grounds or wiring harness fatigue
Suspension Wear:
Front suspension components (ball joints, tie rod ends) can wear prematurely, leading to looseness and noise
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
American manufacturer known for trucks, performance cars, and value-oriented vehicles.
Model Evolution
First Generation Introduction:
1995 model year
Facelift:
Second generation introduced for the 2000 model year, featuring significant styling and mechanical updates.
Production
Manufacturing Locations:
Sterling Heights, Michigan, USA; Toluca, Mexico
Production Years First Gen:
1995-1999
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's '10Best' list for 1995 and 1996
Automotive News Awards:
Frequently cited for its value and sporty driving dynamics in its class.
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