๐ท๏ธ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Trim Levels: SE, SXT, R/T (specific to sedan and coupe models) Codes Chassis Code: PL (Second Generation) ๐ Introduction Market Position Segment: Compact Car Target Demographic: Budget-conscious buyers, young drivers, small families. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Value Proposition: Affordable pricing, practical interior, availability of both sedan and coupe body styles, spirited performance (especially R/T models). Design Philosophy: Sporty styling for its class, often referred to as having a 'cab-forward' design. ๐ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Brakes, Suspension, Steering, HVAC, Electrical System, Body, Chassis, Emissions, Diagnostic Trouble Codes (DTCs) Page Count Estimated Pages: 1500-2000+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Downloadable (likely PDF) ๐ Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures for 2.0L SOHC and DOHC engines, including timing belt, cylinder head, pistons, crankshaft, and lubrication system. Engine Performance: Fuel injection system, ignition system, exhaust system, emissions control systems, cooling system, and engine diagnostics. Transmission Manual: Service and overhaul procedures for the Getrag NV1500 (5-speed manual) transmission, including clutch system. Transmission Automatic: Service and overhaul procedures for the Chrysler A604/41TE (4-speed automatic) transmission, including torque converter and valve body. Brakes: Disc brake system inspection, repair, and bleeding procedures. ABS system diagnostics and components. Suspension: Front and rear suspension component identification, inspection, replacement, and alignment specifications. Steering: Power steering system diagnosis, repair, and fluid specifications. Steering column and linkage service. HVAC: Air conditioning system operation, refrigerant handling, component replacement, and heater system service. Electrical System: Battery, charging system, starting system, lighting, gauges, wipers, horns, power accessories, fuses, relays, and wiring diagrams. Body Chassis: Body panel removal/installation, door and window mechanisms, interior trim, bumpers, frame and underbody components. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, fluid checks, spark plugs, timing belts, and other routine services. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems. Repair Overhaul: Comprehensive instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostic Codes: Explanation of Diagnostic Trouble Codes (DTCs), their potential causes, and recommended diagnostic and repair steps. Wiring Diagrams: Detailed electrical schematic diagrams for all vehicle systems, aiding in troubleshooting and repair of electrical faults. Technical Depth Depth: Factory-level diagnostic and repair procedures, including torque specifications, clearances, and specialized tool requirements. ๐ Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High-resolution, searchable text and clear diagrams. Binding Type Digital Binding: N/A (Downloadable) Paper Type Digital Paper Type: N/A (Downloadable) โ๏ธ Engine Specifications Primary Engine Engine Code 1: 420A Engine Description 1: 2.0L SOHC Inline-4 (16-valve) Displacement 1: 1996 cc (121.8 cu in) Bore X Stroke 1: 87.5 mm x 83.0 mm (3.44 in x 3.27 in) Compression Ratio 1: 9.4:1 Horsepower 1: 132 hp @ 6000 rpm Torque 1: 130 lb-ft @ 4800 rpm Engine Code 2 Engine Code 2: DOHC Engine Description 2 Engine Description 2: 2.0L DOHC Inline-4 (16-valve) - ACR (Optional) Displacement 2 Displacement 2: 1996 cc (121.8 cu in) Horsepower 2 Horsepower 2: 145 hp @ 6000 rpm Torque 2 Torque 2: 135 lb-ft @ 5000 rpm Performance Redline Rpm: 6500 RPM Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline ๐ง Transmission Standard Standard Transmission: Getrag NV1500 5-speed Manual Optional Optional Transmission: Chrysler A604/41TE 4-speed Automatic Features Automatic Transmission Features: Electronically controlled, adaptive shifting, torque converter lock-up. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Synthetic Gear Oil (Refer to manual for specific Mopar part number) Automatic Transmission Fluid: ATF+4 (Mopar P/N 05013457AA or equivalent) ๐ Dimensions Exterior Length Sedan: 174.4 inches (4430 mm) Length Coupe: 174.4 inches (4430 mm) Width: 66.9 inches (1699 mm) Height Sedan: 55.7 inches (1415 mm) Height Coupe: 53.1 inches (1349 mm) Wheelbase: 104.4 inches (2652 mm) Front Track: 57.5 inches (1460 mm) Rear Track: 57.7 inches (1465 mm) Interior Headroom Front: 39.4 inches (1001 mm) Legroom Front: 42.1 inches (1069 mm) Shoulder Room Front: 53.4 inches (1356 mm) Cargo Trunk Volume Sedan: 13.1 cu ft (371 L) Trunk Volume Coupe: 10.4 cu ft (295 L) Weights Curb Weight Min: 2745 lbs (1245 kg) Curb Weight Max: 2969 lbs (1347 kg) Gross Vehicle Weight Rating: 3600-3750 lbs (1633-1701 kg) (Varies by model) ๐ก๏ธ Safety Features Ratings NHTSA Front Driver Impact: โ โ โ โ โ NHTSA Front Passenger Impact: โ โ โ โ โ Active Features ABS: Optional on SE/SXT, Standard on R/T Traction Control: Optional on R/T Passive Features Airbags Front: Driver and front passenger airbags standard. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system. Seatbelts: Three-point seatbelts with pretensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Base AM/FM stereo with CD player or optional AM/FM stereo with cassette and CD player. Upgraded...
API GL-4 SAE 75W-90 Synthetic Gear Oil (Refer to manual for specific Mopar part number)
Automatic Transmission Fluid:
ATF+4 (Mopar P/N 05013457AA or equivalent)
๐ Dimensions
Exterior
Length Sedan:
174.4 inches (4430 mm)
Length Coupe:
174.4 inches (4430 mm)
Width:
66.9 inches (1699 mm)
Height Sedan:
55.7 inches (1415 mm)
Height Coupe:
53.1 inches (1349 mm)
Wheelbase:
104.4 inches (2652 mm)
Front Track:
57.5 inches (1460 mm)
Rear Track:
57.7 inches (1465 mm)
Interior
Headroom Front:
39.4 inches (1001 mm)
Legroom Front:
42.1 inches (1069 mm)
Shoulder Room Front:
53.4 inches (1356 mm)
Cargo
Trunk Volume Sedan:
13.1 cu ft (371 L)
Trunk Volume Coupe:
10.4 cu ft (295 L)
Weights
Curb Weight Min:
2745 lbs (1245 kg)
Curb Weight Max:
2969 lbs (1347 kg)
Gross Vehicle Weight Rating:
3600-3750 lbs (1633-1701 kg) (Varies by model)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Driver Impact:
โ โ โ โ โ
NHTSA Front Passenger Impact:
โ โ โ โ โ
Active Features
ABS:
Optional on SE/SXT, Standard on R/T
Traction Control:
Optional on R/T
Passive Features
Airbags Front:
Driver and front passenger airbags standard.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Base AM/FM stereo with CD player or optional AM/FM stereo with cassette and CD player. Upgraded Infinity sound system optional on higher trims.
Climate Control:
Manual climate control standard; automatic climate control optional on some trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional.
Connectivity
Power Windows Locks:
Standard on SXT/R/T, optional on SE.
Remote Start:
Optional accessory.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Engine Oil Filter Replacement:
Replace with oil change.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Platinum or Iridium plugs recommended).
Timing Belt Replacement:
Every 105,000 miles (168,000 km) or 7 years, whichever comes first. (CRITICAL MAINTENANCE ITEM for 2.0L engines)
Fluid Specifications
Engine Oil Type Capacity:
SAE 5W-30 Synthetic or Conventional; 4.0 US quarts (3.8 L) with filter change.
Coolant Type Capacity:
Mopar OAT (Orange) Antifreeze/Coolant 5-Year/100,000 Mile Formula or equivalent (50/50 mix); 6.5 US quarts (6.2 L).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
ATF+4 (Mopar P/N 05013457AA or equivalent).
Known Issues
Common Issue 1:
Timing belt failure can cause catastrophic engine damage.
Common Issue 2:
Automatic transmission torque converter clutch (TCC) shudder or failure.
Common Issue 3:
Electrical issues: faulty window regulators, power locks, and dashboard warning lights.
Common Issue 4:
Catalytic converter failure.
Common Issue 5:
Rear main seal oil leaks.
๐ Vehicle History
Brand Heritage
Brand Focus:
Dodge, as a division of Chrysler, historically focused on performance and value-oriented vehicles.
Model Evolution
Generation Code:
Second Generation (PL) - Introduced for the 2000 model year.
Design Changes 2004:
Minor styling updates from the initial second-generation introduction. Introduction of updated R/T model features.
Production
Production Years:
2000-2005
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA.
๐ Awards & Recognition
Recognitions
Wards Auto World Engine:
The 2.0L DOHC engine was recognized by Ward's AutoWorld as one of the best engines in the industry for its efficiency and performance for its class (specific to earlier iterations of the engine, but relevant to the base platform).
Consumer Reports Reliability:
Reliability ratings varied by model year and specific components; the manual provides vital information to address common wear items.
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