Dodge Neon SRT-4 2003-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Years Covered: 2003-2005 Vehicle Platform: PL2 (Second Generation Neon) Codes Vin Decoder Model Code: P (SRT-4) 👋 Introduction Market Position Positioning: High-performance compact sedan positioned as an affordable tuner car with significant aftermarket support. Competitive Analysis Competitors: Honda Civic Si, Mitsubishi Lancer Ralliart/Evolution, Subaru WRX, Ford Focus SVT, Mazdaspeed Protege. Key Features Performance Focus: Turbocharged engine, sport-tuned suspension, aggressive styling, driver-oriented interior. Value Proposition: Offers significant horsepower and torque for its price point, making it attractive to enthusiasts. 📋 Manual Details Coverage Areas Engine Mechanical: Full coverage Engine Performance: Full coverage Transmission Mechanical: Full coverage Drivetrain: Full coverage Suspension: Full coverage Steering: Full coverage Brakes: Full coverage Electrical System: Full coverage Body And Chassis: Full coverage HVAC: Full coverage Interior Trim: Full coverage Exterior Trim: Full coverage Diagnostic Procedures: Comprehensive troubleshooting guides Wiring Diagrams: Detailed electrical schematics Torque Specifications: Included for all major components Special Tools: Lists required special tools Page Count Estimated Pages: Hundreds (exact count not specified, but described as complete factory) Manual Type Type: Factory Service Manual / Workshop Repair Manual Language Language: English Format Format: Printable 📖 Manual Coverage Systems Covered Engine Management: ECU diagnosis, sensor data, fuel injection control, ignition timing Forced Induction: Turbocharger operation, wastegate control, boost pressure regulation, intercooler system Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank and lines Cooling System: Radiator, water pump, thermostat, fan clutch, coolant specifications Exhaust System: Manifold, catalytic converter, muffler, O2 sensors Manual Transmission: Getrag MT-285 clutch, gearbox components, shift linkage, fluid specifications Suspension Components: Struts, shocks, control arms, bushings, springs, sway bars Power Steering: Pump, rack and pinion, fluid types and bleeding procedures Brake System Hydraulic: Master cylinder, brake lines, calipers, ABS components Parking Brake: Mechanism and adjustment Lighting System: Headlights, taillights, interior lights, bulb types Instrument Panel: Gauges, warning lights, driver information center Body Control Module: Central locking, power windows, wipers, horn Airbag System: SRS components, diagnostic procedures, safety precautions Climate Control: A/C system, heater core, blower motor, refrigerant types Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug service, fluid flushes Engine Repair: Head gasket replacement, piston and ring service, timing belt/chain (if applicable), component rebuilds Transmission Overhaul: Disassembly, inspection, reassembly of gearbox Brake System Service: Pad and rotor replacement, caliper service, bleeding procedures, component diagnostics Electrical Diagnostics: Troubleshooting circuits, testing sensors, diagnosing modules Body Panel Replacement: Door, fender, hood, bumper removal and installation Suspension Alignment: Adjustment procedures for caster, camber, and toe Turbocharger Diagnostics And Repair: Turbocharger system checks, common failure points, seal replacement Troubleshooting Guides: Symptom-based diagnostic trees for various vehicle issues Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repairs. 📊 Manual Specifications File Format File Type: Likely PDF (as described by 'print it out in its entirety') Print Quality Quality: Official Factory Quality (assumed, as stated 'official full factory service repair manual') Binding Type Binding: N/A (Digital product, but designed for printing) Paper Type Paper Type: N/A (Digital product, user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Code: PTC Engine Type: Inline 4-cylinder, turbocharged and intercooled Displacement: 2.4 Liters (2429 cc) Bore X Stroke: 87.5 mm x 101.0 mm Compression Ratio: 8.1:1 Valve Train: DOHC, 16 valves (4 valves per cylinder) Fuel Delivery: Sequential multi-port fuel injection Turbocharger: Mitsubishi TD04-13G Boost Pressure: 14.7 psi (1.0 bar) nominal Performance Horsepower: 215 hp @ 5800 rpm Torque: 245 lb-ft @ 3200 rpm Fuel System Recommended Fuel: 91 octane or higher recommended Fuel Tank Capacity: 13.2 gallons (50 Liters) 🔧 Transmission Standard Transmission Type: Getrag MT-285 Manual Transmission Gear Ratios 1St: 3.08 Gear Ratios 2Nd: 1.86 Gear Ratios 3Rd: 1.31 Gear Ratios 4Th: 1.00 Gear Ratios 5Th: 0.79 Gear Ratios Reverse: 2.58 Final Drive Ratio: 3.77 Optional Transmission Type: None (SRT-4 exclusively manual) Features Clutch: Hydraulically actuated, single-plate dry clutch Differential: Limited-slip differential (LSD) standard Transmission Fluid Type: Chrysler specification MS-9224 (or equivalent API GL-4, SAE 75W-90 synthetic) 📐 Dimensions Exterior Length: 174.0 inches (4420 mm) Width: 67.7 inches (1720 mm) Height: 54.5 inches (1384 mm) Wheelbase: 104.4 inches (2650 mm) Front Track: 58.0 inches (1473 mm) Rear Track: 58.2 inches (1478 mm) Weights Curb Weight: Approx. 2,995 lbs (1360 kg) Gross Vehicle Weight Rating: Approx. 3,810 lbs (1728 kg) Cargo Trunk Volume: 13.3 cubic feet (376 Liters) Wheels And Tires Standard Wheels: 17 x 7.0 inch alloy Standard Tire Size: 205/50R17 Wheel Bolt Pattern: 5 x 100 mm 🛡️ Safety Features Ratings NHTSA Front Impact: 4 out of 5 stars (driver and passenger) IIHS Side Impact: Acceptable (2003-2004 models, rating improved in later years). Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (limited availability) Passive Features Airbags: Front airbags (driver and passenger), optional side airbags Seatbelts: Three-point front and rear seatbelts,...
Door, fender, hood, bumper removal and installation
Suspension Alignment:
Adjustment procedures for caster, camber, and toe
Turbocharger Diagnostics And Repair:
Turbocharger system checks, common failure points, seal replacement
Troubleshooting Guides:
Symptom-based diagnostic trees for various vehicle issues
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repairs.
📊 Manual Specifications
File Format
File Type:
Likely PDF (as described by 'print it out in its entirety')
Print Quality
Quality:
Official Factory Quality (assumed, as stated 'official full factory service repair manual')
Binding Type
Binding:
N/A (Digital product, but designed for printing)
Paper Type
Paper Type:
N/A (Digital product, user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Code:
PTC
Engine Type:
Inline 4-cylinder, turbocharged and intercooled
Displacement:
2.4 Liters (2429 cc)
Bore X Stroke:
87.5 mm x 101.0 mm
Compression Ratio:
8.1:1
Valve Train:
DOHC, 16 valves (4 valves per cylinder)
Fuel Delivery:
Sequential multi-port fuel injection
Turbocharger:
Mitsubishi TD04-13G
Boost Pressure:
14.7 psi (1.0 bar) nominal
Performance
Horsepower:
215 hp @ 5800 rpm
Torque:
245 lb-ft @ 3200 rpm
Fuel System
Recommended Fuel:
91 octane or higher recommended
Fuel Tank Capacity:
13.2 gallons (50 Liters)
🔧 Transmission
Standard
Transmission Type:
Getrag MT-285 Manual Transmission
Gear Ratios 1St:
3.08
Gear Ratios 2Nd:
1.86
Gear Ratios 3Rd:
1.31
Gear Ratios 4Th:
1.00
Gear Ratios 5Th:
0.79
Gear Ratios Reverse:
2.58
Final Drive Ratio:
3.77
Optional
Transmission Type:
None (SRT-4 exclusively manual)
Features
Clutch:
Hydraulically actuated, single-plate dry clutch
Differential:
Limited-slip differential (LSD) standard
Transmission Fluid Type:
Chrysler specification MS-9224 (or equivalent API GL-4, SAE 75W-90 synthetic)
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
67.7 inches (1720 mm)
Height:
54.5 inches (1384 mm)
Wheelbase:
104.4 inches (2650 mm)
Front Track:
58.0 inches (1473 mm)
Rear Track:
58.2 inches (1478 mm)
Weights
Curb Weight:
Approx. 2,995 lbs (1360 kg)
Gross Vehicle Weight Rating:
Approx. 3,810 lbs (1728 kg)
Cargo
Trunk Volume:
13.3 cubic feet (376 Liters)
Wheels And Tires
Standard Wheels:
17 x 7.0 inch alloy
Standard Tire Size:
205/50R17
Wheel Bolt Pattern:
5 x 100 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 out of 5 stars (driver and passenger)
IIHS Side Impact:
Acceptable (2003-2004 models, rating improved in later years).
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (limited availability)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags
Seatbelts:
Three-point front and rear seatbelts, pretensioners
Body Structure:
High-strength steel safety cage construction
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional amplifier and subwoofer (Pioneer system).
Instrument Cluster:
Sport-oriented cluster with boost gauge, oil pressure gauge, and tachometer.
Driver Assistance
ABS:
Standard Anti-lock Braking System.
Cruise Control:
Standard
Connectivity
Power Features:
Power windows, power locks, power mirrors.
Remote Keyless Entry:
Standard
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km).
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months.
Transmission Fluid Change:
Every 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or SN rated)
Engine Oil Capacity:
4.5 quarts (4.2 Liters) with filter change
Coolant Type:
Chrysler OAT (Organic Additive Technology) - Pink color, HOAT (Hybrid Organic Additive Technology) is also sometimes specified as a compatible alternative.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 (MS-9602) or equivalent
Known Issues
Engine Mounts:
Worn engine mounts can lead to excessive vibration and noise.
Clutch Wear:
Clutches can wear prematurely, especially with aggressive driving.
Fuel Injectors:
Clogged or failing fuel injectors can cause misfires and performance issues.
Turbocharger Seals:
Turbocharger seals can leak oil over time, leading to blue smoke.
Rear Axle Bearings:
Rear axle bearings can develop noise and wear.
Oxygen Sensors:
Oxygen sensors can fail, leading to poor fuel economy and CEL (Check Engine Light).
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street and Racing Technology) division created to develop specialized performance vehicles.
Model Evolution
Neon Development:
Second generation (PL2) Neon was a significant redesign from the original.
Srt-4 Introduction:
Introduced for the 2003 model year as the high-performance variant of the Neon, targeting the tuner market.
Updates 2004:
Minor revisions, including a revised hood and grille, and potentially updated ECU calibration.
Updates 2005:
Further refinements, often including updated turbocharger, intercooler, and ECU tuning for increased power and drivability. Introduction of optional Recaro seats.
Production
Production Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
Nominated as a contender in 'Car and Driver' magazine's Ten Best lists in its segment.
Ratings
Performance Reviews:
Consistently praised by automotive media for its performance value and tuning potential.
Certifications
Epa Fuel Economy:
EPA estimated 23 MPG city / 30 MPG highway (manual transmission, 2003 model year). Actual mileage may vary.
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