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2000 Neon PL Dodge-Plymouth-Chrysler Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge / Plymouth / Chrysler Model: Neon Model Years Covered: 2000 Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, young drivers, small families Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Value Proposition: Affordability, practicality, surprisingly spacious interior for its class Manual Advantage: Provides comprehensive technical data for maintaining and repairing the vehicle, crucial for long-term ownership and cost-effectiveness. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Body, Chassis, Electrical Systems, Wiring Diagrams, Diagnostic Procedures Page Count Estimated Page Count: Extensive (typically 1000+ pages for a full workshop manual) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC (420A Engine Family) Transmission Automatic: 31TH Automatic Transaxle Transmission Manual: NV T350 (A-578) Manual Transaxle Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Electrical: Complete Electrical System, Lighting, Instrumentation, Power Accessories, Audio Systems, ECUs Body: Body Panels, Doors, Hood, Trunk, Interior Trim, HVAC System Components Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Disassembly Installation: Step-by-step disassembly and installation of all major components and sub-assemblies Technical Depth Depth: Comprehensive (suitable for dealership technicians and advanced DIYers) Diagnostic Tools: References to diagnostic trouble codes (DTCs) and diagnostic scan tools 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with working internal links and bookmarks Print Capability: Printable (specific pages or entire manual) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 420A Configuration: Inline 4-Cylinder Displacement: 2.0 Liters (1996 cc) Valvetrain: SOHC (Single Overhead Camshaft) with 16 Valves Bore X Stroke: 87.6 mm x 83.0 mm Compression Ratio: 9.3:1 Horsepower Est: 132 hp @ 5800 rpm Torque Est: 130 lb-ft @ 4400 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Cooling System Coolant Capacity: Approximately 6.5 Quarts (6.2 Liters) Lubrication Oil Capacity: Approximately 4.0 Quarts (3.8 Liters) with filter Recommended Oil Viscosity: SAE 5W-30 Ignition System Type: Distributorless Ignition System (DIS) 🔧 Transmission Standard Manual Transmission: NV T350 (A-578) 5-Speed Manual Transaxle Optional Automatic Transmission: 31TH 3-Speed Automatic Transaxle Features Automatic Fluid Type: Chrysler ATF+4 (or equivalent specification) Automatic Fluid Capacity: Approximately 7.8 Quarts (7.4 Liters) for a complete fill Manual Fluid Type: API GL-4, SAE 75W-90 Synthetic Gear Lubricant Manual Fluid Capacity: Approximately 2.3 Quarts (2.2 Liters) 📐 Dimensions Exterior Length: Approx. 170.9 inches (4341 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 53.7 inches (1364 mm) Wheelbase: Approx. 104.0 inches (2642 mm) Weights Curb Weight Est: Approx. 2700 - 2900 lbs (1225 - 1315 kg) depending on configuration Gross Vehicle Weight Rating Est: Approx. 3800 lbs (1724 kg) Cargo Trunk Volume Est: Approx. 12.5 cubic feet (0.35 cubic meters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2000 model year) NHTSA Front Impact Passenger: 4 Stars (for 2000 model year) IIHS Frontal Offset: Acceptable (for 2000 model year) Active Features Brakes Front: Ventilated Discs Brakes Rear: Drums (some models may have rear discs) ABS: Available (typically optional, check specific vehicle) Passive Features Airbags Front: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Base AM/FM radio with CD player or cassette player, optional premium audio systems available. Instrument Cluster: Analog gauges (speedometer, tachometer, fuel, temperature), warning lights. Driver Assistance Cruise Control: Available on some trims Connectivity Power Windows: Available on some trims Power Locks: Available on some trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (refer to manual for precise recommendations) Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions Spark Plug Replacement: Every 30,000-60,000 miles (depending on spark plug type) Coolant Flush Interval: Every 30,000-50,000 miles or 2-3 years Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF+4 (or Mopar Power Steering Fluid) Windshield Washer Fluid: Water/Washer Fluid Mixture Known Issues Common Problems: Oil leaks (valve cover gasket, oil pan gasket), starter motor failure, wheel bearing wear, radiator issues, AC compressor failure, window regulator issues. Preventative Measures: Regularly check and top off fluids, address minor leaks promptly, follow recommended maintenance schedules. 📚 Vehicle History Brand Heritage Parent Company: Chrysler Corporation (at the time of production) Model Evolution First Generation: 1995-1999 Second Generation: 2000-2005 (This manual covers the beginning of the second generation) Production Manufacturing Plant: Belvidere Assembly Plant, Illinois, USA 🏆 Awards & Recognition Recognitions Car And Driver 10Best: Named to Car and Driver's 10Best list in 1995...
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2000 Neon PL Dodge-Plymouth-Chrysler Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge / Plymouth / Chrysler
Model:
Neon
Model Years Covered:
2000
Codes
Platform Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Budget-conscious consumers, young drivers, small families
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Value Proposition:
Affordability, practicality, surprisingly spacious interior for its class
Manual Advantage:
Provides comprehensive technical data for maintaining and repairing the vehicle, crucial for long-term ownership and cost-effectiveness.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Body, Chassis, Electrical Systems, Wiring Diagrams, Diagnostic Procedures
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for a full workshop manual)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.0L SOHC (420A Engine Family)
Transmission Automatic:
31TH Automatic Transaxle
Transmission Manual:
NV T350 (A-578) Manual Transaxle
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Complete Electrical System, Lighting, Instrumentation, Power Accessories, Audio Systems, ECUs
Body:
Body Panels, Doors, Hood, Trunk, Interior Trim, HVAC System Components
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Guides
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Disassembly Installation:
Step-by-step disassembly and installation of all major components and sub-assemblies
Technical Depth
Depth:
Comprehensive (suitable for dealership technicians and advanced DIYers)
Diagnostic Tools:
References to diagnostic trouble codes (DTCs) and diagnostic scan tools
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with working internal links and bookmarks
Print Capability:
Printable (specific pages or entire manual)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A
Configuration:
Inline 4-Cylinder
Displacement:
2.0 Liters (1996 cc)
Valvetrain:
SOHC (Single Overhead Camshaft) with 16 Valves
Bore X Stroke:
87.6 mm x 83.0 mm
Compression Ratio:
9.3:1
Horsepower Est:
132 hp @ 5800 rpm
Torque Est:
130 lb-ft @ 4400 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling System
Coolant Capacity:
Approximately 6.5 Quarts (6.2 Liters)
Lubrication
Oil Capacity:
Approximately 4.0 Quarts (3.8 Liters) with filter
Recommended Oil Viscosity:
SAE 5W-30
Ignition System
Type:
Distributorless Ignition System (DIS)
🔧 Transmission
Standard
Manual Transmission:
NV T350 (A-578) 5-Speed Manual Transaxle
Optional
Automatic Transmission:
31TH 3-Speed Automatic Transaxle
Features
Automatic Fluid Type:
Chrysler ATF+4 (or equivalent specification)
Automatic Fluid Capacity:
Approximately 7.8 Quarts (7.4 Liters) for a complete fill
Manual Fluid Type:
API GL-4, SAE 75W-90 Synthetic Gear Lubricant
Manual Fluid Capacity:
Approximately 2.3 Quarts (2.2 Liters)
📐 Dimensions
Exterior
Length:
Approx. 170.9 inches (4341 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 53.7 inches (1364 mm)
Wheelbase:
Approx. 104.0 inches (2642 mm)
Weights
Curb Weight Est:
Approx. 2700 - 2900 lbs (1225 - 1315 kg) depending on configuration
Gross Vehicle Weight Rating Est:
Approx. 3800 lbs (1724 kg)
Cargo
Trunk Volume Est:
Approx. 12.5 cubic feet (0.35 cubic meters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2000 model year)
NHTSA Front Impact Passenger:
4 Stars (for 2000 model year)
IIHS Frontal Offset:
Acceptable (for 2000 model year)
Active Features
Brakes Front:
Ventilated Discs
Brakes Rear:
Drums (some models may have rear discs)
ABS:
Available (typically optional, check specific vehicle)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Base AM/FM radio with CD player or cassette player, optional premium audio systems available.
Instrument Cluster:
Analog gauges (speedometer, tachometer, fuel, temperature), warning lights.
Driver Assistance
Cruise Control:
Available on some trims
Connectivity
Power Windows:
Available on some trims
Power Locks:
Available on some trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for precise recommendations)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on spark plug type)
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (or Mopar Power Steering Fluid)
Windshield Washer Fluid:
Water/Washer Fluid Mixture
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket), starter motor failure, wheel bearing wear, radiator issues, AC compressor failure, window regulator issues.
Preventative Measures:
Regularly check and top off fluids, address minor leaks promptly, follow recommended maintenance schedules.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (at the time of production)
Model Evolution
First Generation:
1995-1999
Second Generation:
2000-2005 (This manual covers the beginning of the second generation)
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1995 (for the first generation), indicating its initial positive reception.
Ratings
Consumer Reports Reliability:
Reliability ratings varied across model years and specific components; comprehensive analysis available in the manual.
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