2005 Dodge RAM 2500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Dodge Model: RAM 2500 Year: 2005 Codes Model Code: DR2 👋 Introduction Market Position Market Segment: Heavy-duty pickup truck, aimed at commercial users, fleet owners, and individuals requiring towing and hauling capabilities. Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Vehicle Strengths: Robust chassis, powerful engine options, excellent towing and payload capacities, known for durability and capability. Manual Value Benefit To Owner: Empowers owners and technicians to perform accurate diagnostics, repairs, and maintenance, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all aspects of the 2005 Dodge RAM 2500. Page Count Estimated Pages: Over 1500 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Software (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control systems, engine performance diagnostics, internal engine repair, component replacement. Transmission Drivetrain: Automatic and manual transmission overhaul, diagnostics, fluid service, transfer case, drive axles, CV joints, propeller shafts, differentials. Brakes Suspension Steering: Brake system diagnostics and repair (hydraulic, ABS), suspension component replacement, shock absorbers, steering gear, power steering system, wheel alignment specifications. Electrical Electronics: Wiring diagrams, diagnostic trouble codes (DTCs), starter motor, alternator, battery, lighting systems, instrument cluster, power windows, power locks, body control module (BCM), HVAC controls, audio systems, diagnostic tool usage. Body Chassis: Body panel repair, frame repair, interior trim removal and installation, door mechanisms, tailgate, glass replacement, rust repair, corrosion protection. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug replacement, brake pad replacement, tire rotation. Repair Procedures: Step-by-step disassembly, assembly, and repair instructions for all major vehicle components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension arm replacement, electrical component diagnosis and repair. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex problems, including symptom-based troubleshooting trees and DTC interpretation. Technical Depth Depth: Expert level. Covers everything from basic routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: Proprietary software, likely executable (EXE) or PDF with interactive features. Print Quality Print Ability: Printable sections for specific tasks, high-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Software) Paper Type Paper Quality: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Option 1: 5.7L V8 HEMI Magnum Engine Option 1 Horsepower: 345 hp @ 5400 rpm Engine Option 1 Torque: 375 lb-ft @ 4200 rpm Engine Option 2: 5.9L Cummins I6 Turbo Diesel Engine Option 2 Horsepower: 305 hp @ 3000 rpm Engine Option 2 Torque: 555 lb-ft @ 1400 rpm Fuel System Fuel Injection: Multi-point fuel injection (Gasoline), Direct injection (Diesel) Cooling System Coolant Type: Mopar Antifreeze/Coolant (OAT, 5-year/100,000 mile) Lubrication System Oil Type 57L: SAE 5W-20 (API Service SN or higher) Oil Capacity 57L: 7.0 quarts (6.6 liters) Oil Type 59L: SAE 15W-40 (API Service CK-4 or CJ-4 for diesel) Oil Capacity 59L: 10.5 quarts (10.0 liters) Emissions Emission Controls: Catalytic converter, EGR (Diesel), On-Board Diagnostics (OBD-II). 🔧 Transmission Standard Transmission Option 1: 4-speed automatic (42RE) Optional Transmission Option 2: 6-speed manual (NV5600) Transmission Option 3: 4-speed automatic (48RE - Diesel/Heavy Duty applications) Features Transfer Case: New Venture Gear NV271 (manual shift) or NV273 (electric shift). Fluid Specifications Atf Type: ATF+4 (Automatic Transmission Fluid Type 9) Manual Gear Oil: SAE 75W-90 (API GL-5) Fluid Capacity Atf Capacity 48Re: 13.0 quarts (12.3 liters) Nv5600 Capacity: 3.0 quarts (2.8 liters) 📐 Dimensions Exterior Wheelbase Regular Cab: 134.5 inches (3416 mm) Wheelbase Extended Cab: 148.5 inches (3772 mm) Wheelbase Crew Cab: 162.5 inches (4128 mm) Cargo Bed Length Standard: 8.0 feet (2.4 meters) Bed Length Short: 6.3 feet (1.9 meters) Weights Gvwr: Up to 9,900 lbs (4,490 kg) depending on configuration. Curb Weight: Approximately 6,000 - 7,000 lbs (2,720 - 3,175 kg). Towing Capacity: Up to 12,500 lbs (5,670 kg) with appropriate fifth-wheel/gooseneck hitch and configuration. 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (Varies by configuration). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Optional AM/FM/CD player, SiriusXM Satellite Radio capability, optional Infinity premium audio. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Accessories: Optional power windows, power door locks, power mirrors. Other Tech Trailer Towing Features: Trailer brake controller wiring, trailer tow mirrors, integrated trailer brake control (optional). 🔧 Maintenance Service Intervals Oil Change Interval Gas: Every 3,000-5,000 miles or 6 months, whichever comes first (depending on usage). Oil Change Interval Diesel: Every 7,500 miles or 6 months, whichever comes first. Air Filter Replacement: Inspect every 15,000 miles,...
Automatic and manual transmission overhaul, diagnostics, fluid service, transfer case, drive axles, CV joints, propeller shafts, differentials.
Brakes Suspension Steering:
Brake system diagnostics and repair (hydraulic, ABS), suspension component replacement, shock absorbers, steering gear, power steering system, wheel alignment specifications.
Electrical Electronics:
Wiring diagrams, diagnostic trouble codes (DTCs), starter motor, alternator, battery, lighting systems, instrument cluster, power windows, power locks, body control module (BCM), HVAC controls, audio systems, diagnostic tool usage.
Body Chassis:
Body panel repair, frame repair, interior trim removal and installation, door mechanisms, tailgate, glass replacement, rust repair, corrosion protection.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug replacement, brake pad replacement, tire rotation.
Repair Procedures:
Step-by-step disassembly, assembly, and repair instructions for all major vehicle components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension arm replacement, electrical component diagnosis and repair.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex problems, including symptom-based troubleshooting trees and DTC interpretation.
Technical Depth
Depth:
Expert level. Covers everything from basic routine maintenance to complete engine and transmission rebuilds, in-depth electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
Proprietary software, likely executable (EXE) or PDF with interactive features.
Print Quality
Print Ability:
Printable sections for specific tasks, high-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper Quality:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
5.7L V8 HEMI Magnum
Engine Option 1 Horsepower:
345 hp @ 5400 rpm
Engine Option 1 Torque:
375 lb-ft @ 4200 rpm
Engine Option 2:
5.9L Cummins I6 Turbo Diesel
Engine Option 2 Horsepower:
305 hp @ 3000 rpm
Engine Option 2 Torque:
555 lb-ft @ 1400 rpm
Fuel System
Fuel Injection:
Multi-point fuel injection (Gasoline), Direct injection (Diesel)
Optional power windows, power door locks, power mirrors.
Other Tech
Trailer Towing Features:
Trailer brake controller wiring, trailer tow mirrors, integrated trailer brake control (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval Gas:
Every 3,000-5,000 miles or 6 months, whichever comes first (depending on usage).
Oil Change Interval Diesel:
Every 7,500 miles or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed.
Transmission Fluid Service:
Every 30,000-60,000 miles depending on usage and transmission type.
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid.
Transfer Case Fluid:
NV271/NV273: ATF+4
Known Issues
Diesel Injectors:
Potential for injector issues on high-mileage 5.9L Cummins engines.
Transmission Slipping:
Some reports of automatic transmission slipping, especially under heavy load; often related to fluid condition or solenoid issues.
Rear Main Seal Leaks:
Can develop rear main seal leaks on both gasoline and diesel engines.
Exhaust Manifold Cracks:
Cracked exhaust manifolds can occur on diesel models due to thermal cycling.
Part Numbers
Oil Filter 57L:
Mopar: MO-090 or equivalent Wix: 57502, Fram: PH16
Oil Filter 59L:
Mopar: MO-7420 or equivalent Wix: 57712, Fram: PH8390
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, dating back to the 1930s, known for their workhorse nature.
Model Evolution
Ram Third Generation:
The 2005 model is part of the third generation (2002-2008) of the Dodge Ram, which saw significant redesigns including a more aggressive exterior styling and improved interiors.
While specific awards for the 2005 model year are less publicized, the Dodge Ram platform consistently received praise for its towing capabilities and robust construction.
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