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2009 Dodge RAM Chassis Cab Truck Owners Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM Chassis Cab Year: 2009 Body Style: Chassis Cab Codes Vin Prefix: 1B7 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck (Chassis Cab) Target Audience: Commercial users, fleet owners, vocational applications requiring custom body mounting Competitive Analysis Key Competitors: Ford F-Series Super Duty Chassis Cab, Chevrolet Silverado HD Chassis Cab, GMC Sierra HD Chassis Cab Key Features Vehicle Chassis Cab Advantage: Designed for upfitting with various vocational bodies (dump beds, service bodies, utility bodies, etc.) Engine Options: Robust HEMI V8 for gasoline performance, legendary Cummins Turbo Diesel for torque and durability 📋 Manual Details Coverage Areas Primary Coverage: 2009 Dodge RAM Chassis Cab Trucks Engine Options Covered: 5.7L HEMI V8, 6.7L Cummins Turbo Diesel I6 Transmission Options Covered: 6-Speed Manual, 6-Speed Automatic (AS67RC) Page Count Estimated Page Count: 250-350 Pages (typical for owner's manual of this era and vehicle type) Manual Type Type: Owner's Manual Language Language: English Format Format: Printed (Original) 📖 Manual Coverage Systems Covered Powertrain: Engine (HEMI, Cummins), Transmission (Manual, Automatic), Drivetrain (4x2, 4x4), Exhaust, Cooling Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, Parking Brake), Wheels, Tires Electrical: Battery, Charging System, Lighting (Exterior/Interior), Fuses, Relays, Gauges, Warning Indicators, Power Outlets Body And Interior: Seats, Restraints, Doors, Windows, Locks, Mirrors, Climate Control (HVAC), Audio System, Interior Trim Chassis Cab Specific: Upfitter interfaces, PTO (Power Take-Off) preparation, Auxiliary electrical connections, Chassis component accessibility for body mounting Procedures Included Operating Instructions: Starting, Driving, Parking, Towing, Fueling, Using Accessories Maintenance Tasks: Fluid Checks (Oil, Coolant, Brake Fluid), Tire Pressure, Wiper Blade Replacement, Filter Replacements (Air, Fuel - where user-accessible) Troubleshooting Guides: Understanding Dashboard Warning Lights, Basic System Malfunctions Safety Information: Seat Belt Usage, Airbag System Information, Child Restraint Systems, Safe Driving Practices Chassis Cab Prep: Information for body builders on electrical chassis taps, PTO engagement procedures, and considerations for upfitting Technical Depth Level: Owner-level operation and basic maintenance Diagnostic Coverage: Interpretation of warning lamps and basic diagnostics, not in-depth repair procedures 📊 Manual Specifications File Format Digital Format Options: PDF (Printable, Searchable) Print Quality Quality: High-Resolution Scan (if digital), Original Print Quality (if physical) Binding Type Binding: Original Manufacturer Binding (Stapled or Perfect Bound) Paper Type Paper Type: Original Manufacturer Paper Stock (Durable) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 5.7L HEMI V8 Engine 1 Configuration: V-8, Overhead Valve (OHV) Engine 1 Displacement: 5654 cc (345 cu in) Engine 1 Horsepower: 383 hp @ 5600 rpm (approx.) Engine 1 Torque: 400 lb-ft @ 4000 rpm (approx.) Engine 1 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Block Material: Iron Engine 1 Head Material: Aluminum Engine 2 Name: 6.7L Cummins Turbo Diesel I6 Engine 2 Configuration: Inline-6, Overhead Valve (OHV), Turbocharged Engine 2 Displacement: 6690 cc (408 cu in) Engine 2 Horsepower: 350 hp @ 3000 rpm (approx.) Engine 2 Torque: 650 lb-ft @ 1500 rpm (approx.) Engine 2 Fuel System: Common Rail Direct Injection (CRDI) Engine 2 Block Material: Cast Iron Engine 2 Head Material: Cast Iron Performance Emission Controls: Catalytic Converter (HEMI), Diesel Particulate Filter (DPF) & Selective Catalytic Reduction (SCR) (Cummins) 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Transmission (NV5600 or G56 depending on rating) Optional Optional Transmission: 6-Speed Automatic Transmission (AS67RC - specifically for Heavy Duty/Diesel) Features Automatic Transmission Features: Electronic control, Tow/Haul Mode, Integrated PTO capability (on certain configurations) Manual Transmission Features: Dual-mass flywheel, Overdrive gear ratios for highway efficiency 📐 Dimensions Exterior Wheelbase Options: Multiple options available depending on GVWR and intended body length (e.g., 144.5", 168", 192", 203.5") Frame Type: C-channel ladder frame construction Cargo Cargo Bed Configuration: No standard bed; designed for customer-supplied or aftermarket body installation Weights Gvwr Range: Varies by configuration, typically from 10,000 lbs up to 22,500 lbs (Class 3-5) Gcwr Range: Significant, often exceeding 30,000 lbs for diesel models 🛡️ Safety Features Ratings NHTSA Overall Rating: Not directly applicable to Chassis Cab; typically rated based on completed vehicle (body dependent) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Electronic Stability Control (ESC) and Traction Control Passive Features Airbags: Standard front airbags for driver and passenger Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/MP3 player with SiriusXM satellite radio capability, auxiliary input jack. Navigation: Optional factory navigation system Driver Assistance Parking Sensors: Optional rear park assist system Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Every 3,000-6,000 miles or 3-6 months (refer to manual for specific conditions) Oil Change Interval Diesel: Every 7,500-15,000 miles or 6-12 months (synthetic oil recommended, refer to manual for specific conditions) Diesel Fuel Filter Interval: Every 15,000-30,000 miles (refer to manual) Transmission Fluid Change Interval: Varies by usage (towing, heavy duty) and transmission type. Typically 30,000-60,000 miles for severe service. Fluid Specifications Engine Oil Gasoline: SAE 5W-20 API SN/SP (Chrysler Material...
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2009 Dodge RAM Chassis Cab Truck Owners Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM Chassis Cab
Year:
2009
Body Style:
Chassis Cab
Codes
Vin Prefix:
1B7
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck (Chassis Cab)
Target Audience:
Commercial users, fleet owners, vocational applications requiring custom body mounting
Competitive Analysis
Key Competitors:
Ford F-Series Super Duty Chassis Cab, Chevrolet Silverado HD Chassis Cab, GMC Sierra HD Chassis Cab
Key Features Vehicle
Chassis Cab Advantage:
Designed for upfitting with various vocational bodies (dump beds, service bodies, utility bodies, etc.)
Engine Options:
Robust HEMI V8 for gasoline performance, legendary Cummins Turbo Diesel for torque and durability
📋 Manual Details
Coverage Areas
Primary Coverage:
2009 Dodge RAM Chassis Cab Trucks
Engine Options Covered:
5.7L HEMI V8, 6.7L Cummins Turbo Diesel I6
Transmission Options Covered:
6-Speed Manual, 6-Speed Automatic (AS67RC)
Page Count
Estimated Page Count:
250-350 Pages (typical for owner's manual of this era and vehicle type)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
Printed (Original)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (HEMI, Cummins), Transmission (Manual, Automatic), Drivetrain (4x2, 4x4), Exhaust, Cooling
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS, Parking Brake), Wheels, Tires
Electrical:
Battery, Charging System, Lighting (Exterior/Interior), Fuses, Relays, Gauges, Warning Indicators, Power Outlets
Body And Interior:
Seats, Restraints, Doors, Windows, Locks, Mirrors, Climate Control (HVAC), Audio System, Interior Trim
Chassis Cab Specific:
Upfitter interfaces, PTO (Power Take-Off) preparation, Auxiliary electrical connections, Chassis component accessibility for body mounting
Procedures Included
Operating Instructions:
Starting, Driving, Parking, Towing, Fueling, Using Accessories
Maintenance Tasks:
Fluid Checks (Oil, Coolant, Brake Fluid), Tire Pressure, Wiper Blade Replacement, Filter Replacements (Air, Fuel - where user-accessible)
Troubleshooting Guides:
Understanding Dashboard Warning Lights, Basic System Malfunctions
Safety Information:
Seat Belt Usage, Airbag System Information, Child Restraint Systems, Safe Driving Practices
Chassis Cab Prep:
Information for body builders on electrical chassis taps, PTO engagement procedures, and considerations for upfitting
Technical Depth
Level:
Owner-level operation and basic maintenance
Diagnostic Coverage:
Interpretation of warning lamps and basic diagnostics, not in-depth repair procedures
📊 Manual Specifications
File Format
Digital Format Options:
PDF (Printable, Searchable)
Print Quality
Quality:
High-Resolution Scan (if digital), Original Print Quality (if physical)
Binding Type
Binding:
Original Manufacturer Binding (Stapled or Perfect Bound)
Paper Type
Paper Type:
Original Manufacturer Paper Stock (Durable)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
5.7L HEMI V8
Engine 1 Configuration:
V-8, Overhead Valve (OHV)
Engine 1 Displacement:
5654 cc (345 cu in)
Engine 1 Horsepower:
383 hp @ 5600 rpm (approx.)
Engine 1 Torque:
400 lb-ft @ 4000 rpm (approx.)
Engine 1 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Block Material:
Iron
Engine 1 Head Material:
Aluminum
Engine 2 Name:
6.7L Cummins Turbo Diesel I6
Engine 2 Configuration:
Inline-6, Overhead Valve (OHV), Turbocharged
Engine 2 Displacement:
6690 cc (408 cu in)
Engine 2 Horsepower:
350 hp @ 3000 rpm (approx.)
Engine 2 Torque:
650 lb-ft @ 1500 rpm (approx.)
Engine 2 Fuel System:
Common Rail Direct Injection (CRDI)
Engine 2 Block Material:
Cast Iron
Engine 2 Head Material:
Cast Iron
Performance
Emission Controls:
Catalytic Converter (HEMI), Diesel Particulate Filter (DPF) & Selective Catalytic Reduction (SCR) (Cummins)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transmission (NV5600 or G56 depending on rating)
Optional
Optional Transmission:
6-Speed Automatic Transmission (AS67RC - specifically for Heavy Duty/Diesel)
Features
Automatic Transmission Features:
Electronic control, Tow/Haul Mode, Integrated PTO capability (on certain configurations)
Manual Transmission Features:
Dual-mass flywheel, Overdrive gear ratios for highway efficiency
📐 Dimensions
Exterior
Wheelbase Options:
Multiple options available depending on GVWR and intended body length (e.g., 144.5", 168", 192", 203.5")
Frame Type:
C-channel ladder frame construction
Cargo
Cargo Bed Configuration:
No standard bed; designed for customer-supplied or aftermarket body installation
Weights
Gvwr Range:
Varies by configuration, typically from 10,000 lbs up to 22,500 lbs (Class 3-5)
Gcwr Range:
Significant, often exceeding 30,000 lbs for diesel models
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not directly applicable to Chassis Cab; typically rated based on completed vehicle (body dependent)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Electronic Stability Control (ESC) and Traction Control
Passive Features
Airbags:
Standard front airbags for driver and passenger
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/MP3 player with SiriusXM satellite radio capability, auxiliary input jack.
Navigation:
Optional factory navigation system
Driver Assistance
Parking Sensors:
Optional rear park assist system
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 3,000-6,000 miles or 3-6 months (refer to manual for specific conditions)
Oil Change Interval Diesel:
Every 7,500-15,000 miles or 6-12 months (synthetic oil recommended, refer to manual for specific conditions)
Diesel Fuel Filter Interval:
Every 15,000-30,000 miles (refer to manual)
Transmission Fluid Change Interval:
Varies by usage (towing, heavy duty) and transmission type. Typically 30,000-60,000 miles for severe service.
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-20 API SN/SP (Chrysler Material Standard MS-6395)
Engine Oil Diesel:
SAE 15W-40 API CJ-4 or CK-4 (Chrysler Material Standard MS-10902 or MS-10121)
Coolant Type:
OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant - Mopar brand recommended, typically HOAT (Hybrid OAT) for Cummins
Brake Fluid Type:
DOT 3
Transmission Fluid Automatic:
ATF+4 (Mopar)
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., SAE 75W-90 GL-3 or GL-4)
Known Issues
Common Recalls:
Potential recalls may exist for specific components; always check NHTSA for applicable recalls.
Diesel Particular Concerns:
DPF regeneration issues in low-usage scenarios, injector reliability (early models), EGR valve issues.
Hemi Particular Concerns:
Limp-home mode issues due to sensor faults, exhaust manifold leaks (less common on this generation than earlier ones).
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks for commercial and personal use.
Model Evolution
Ram Heritage:
The RAM nameplate has been synonymous with heavy-duty capability since its introduction in 1981. The 2009 model represents the fourth generation of Dodge RAM trucks.
Chassis Cab Focus:
Chassis cab variants have always been a core offering for commercial applications, allowing for specialized body configurations.
Production
Manufacturing Location:
Saltillo Truck Assembly Plant, Coahuila, Mexico; Warren Truck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2009 Chassis Cab variant are rare, the Dodge RAM line consistently received praise for its engine options, ride quality (for a truck), and towing/hauling capabilities during this era.
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