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Dodge Ram 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup Year: 2003 Sub Models Covered: 1500, 2500, 3500 Generation Third Generation Designation: DR/DH/D2 Codes Platform: Third Generation Ram (2002-2008) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: Owner-operators, professional mechanics, fleet maintenance Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Vehicle Strengths: Robust chassis, powerful engine options (especially Cummins diesel), spacious cabin, towing capacity Manual Value Proposition: Provides factory-level repair and maintenance data, crucial for DIY mechanics and professional service centers alike. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Troubleshooting Secondary Coverage: Diagnosis, Wiring Diagrams, Specifications, Emissions Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: 3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Gas), 5.9L Cummins Turbo Diesel I6 Engine Performance: Fuel Injection, Ignition, Cooling, Lubrication, Exhaust Transmission: NV3500 (5-speed manual), NV4500 (5-speed manual), 45RFE/545RFE (4-speed automatic), 47RE (4-speed automatic) Drivetrain: 4x2 and 4x4 Systems, Transfer Case, Driveshafts, Axles (Front & Rear) Brakes: Front/Rear Disc Brakes, ABS (Anti-lock Braking System), Parking Brake Suspension: Front Independent Suspension (IFS), Rear Solid Axle, Leaf Springs, Shock Absorbers Steering: Power Steering System, Steering Gearbox, Tie Rods Electrical: Battery, Charging System, Starting System, Lighting, Instruments, Accessories HVAC: Heating, Ventilation, Air Conditioning (A/C) System Body: Body Panels, Doors, Glass, Seats, Interior Trim, Bumpers Safety Systems: Airbags, Seatbelts, Child Restraint Anchors Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Lubrication, Spark Plug Replacement Diagnostics: Troubleshooting Charts, DTC (Diagnostic Trouble Code) Lookups, Symptom-Based Diagnosis Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement Assembly Disassembly: Step-by-step instructions for component removal and installation Wiring Diagrams: Detailed electrical circuit diagrams for all systems Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Quality: High-resolution, clear illustrations and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Base Engine: 3.7L Magnum V6 Optional Engines: 4.7L Magnum V8, 5.9L Magnum V8 (Gas), 5.9L Cummins Turbo Diesel I6 Performance 3.7L V6 Horsepower: 215 hp @ 5200 rpm 3.7L V6 Torque: 235 lb-ft @ 4000 rpm 4.7L V8 Horsepower: 235 hp @ 4600 rpm 4.7L V8 Torque: 300 lb-ft @ 3200 rpm 5.9L V8 Gas Horsepower: 245 hp @ 4000 rpm 5.9L V8 Gas Torque: 330 lb-ft @ 3200 rpm 5.9L Cummins Hp: 235 hp @ 2900 rpm 5.9L Cummins Torque: 460 lb-ft @ 1400 rpm Fuel System Gasoline Engines: Sequential Multi-Port Fuel Injection (MPI) Diesel Engine: High-Pressure Common Rail (HPCR) Technical Details Valvetrain: OHV (Overhead Valve) for Magnum V6/V8, SOHC (Single Overhead Cam) for 4.7L V8, OHV for Cummins I6 Bore Stroke: Varies by engine (detailed in manual) Compression Ratio: Varies by engine (detailed in manual) 🔧 Transmission Standard Standard Transmission 1500: NV3500 5-Speed Manual Standard Transmission 2500/3500: NV4500 5-Speed Manual (Gas V8), 47RE 4-Speed Automatic (Gas V8) Optional Optional Transmission 1500: 45RFE/545RFE 4-Speed Automatic Optional Transmission 2500/3500 Diesel: NV4500 5-Speed Manual (Diesel), 47RE 4-Speed Automatic (Diesel) Features Automatic Transmission Features: Electronically controlled, Overdrive Fluid Specifications 45Rfe/545Rfe Fluid: ATF+4 (MS-9602) 47Re Fluid: ATF+3 (MS-9224) Manual Transmission Fluid: GL-3 or GL-4 gear oil (specific viscosity in manual) 📐 Dimensions Exterior Wheelbase Options: 131.3" (Regular Cab), 140.5" (Club Cab), 160.5" (Mega Cab - 1500 only) Overall Length: Varies by configuration (detailed in manual) Bed Length Options: 6'4" (Short Bed), 8'0" (Long Bed) Weights Curb Weight Range: Approx. 4,800 - 7,000 lbs (varies by configuration and engine) Gross Vehicle Weight Rating Gvwr: Varies by model (e.g., 6,050 lbs for 1500, up to 11,500 lbs for 3500 DRW) Towing Capacity: Up to 10,000+ lbs (highly dependent on configuration, engine, axle ratio, and trailer brake controller) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (varies slightly by configuration) IIHS Crash Test Ratings: Good in frontal offset (varies by year and specific test) Active Features ABS: Standard on all models Traction Control: Available on some models Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point lap and shoulder belts 💡 Technology Features Infotainment Audio System: AM/FM Radio with CD Player (optional premium audio with subwoofer) Navigation: Not available from factory Driver Assistance Cruise Control: Standard on most trims Parking Assist: Not available from factory Connectivity Auxiliary Input: Not available from factory Power Outlets: 12V power outlets 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Every 3,000-7,500 miles or 6 months (dependent on oil type and driving conditions; refer to manual) Oil Change Interval Cummins: Every 7,500 miles or 6 months (using proper diesel oil) Air Filter Replacement: Every 12,000-15,000 miles or as needed based on inspection Fuel Filter Replacement Cummins:...
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Tipo: Truck
Fabricante:
Sku: 477642
Coleções: ALL Dodge

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Dodge Ram 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup
Year:
2003
Sub Models Covered:
1500, 2500, 3500
Generation
Third Generation Designation:
DR/DH/D2
Codes
Platform:
Third Generation Ram (2002-2008)
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
Owner-operators, professional mechanics, fleet maintenance
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Vehicle Strengths:
Robust chassis, powerful engine options (especially Cummins diesel), spacious cabin, towing capacity
Manual Value Proposition:
Provides factory-level repair and maintenance data, crucial for DIY mechanics and professional service centers alike.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Maintenance, Troubleshooting
Secondary Coverage:
Diagnosis, Wiring Diagrams, Specifications, Emissions
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Gas), 5.9L Cummins Turbo Diesel I6
Engine Performance:
Fuel Injection, Ignition, Cooling, Lubrication, Exhaust
Transmission:
NV3500 (5-speed manual), NV4500 (5-speed manual), 45RFE/545RFE (4-speed automatic), 47RE (4-speed automatic)
Drivetrain:
4x2 and 4x4 Systems, Transfer Case, Driveshafts, Axles (Front & Rear)
Brakes:
Front/Rear Disc Brakes, ABS (Anti-lock Braking System), Parking Brake
Suspension:
Front Independent Suspension (IFS), Rear Solid Axle, Leaf Springs, Shock Absorbers
Steering:
Power Steering System, Steering Gearbox, Tie Rods
Electrical:
Battery, Charging System, Starting System, Lighting, Instruments, Accessories
HVAC:
Heating, Ventilation, Air Conditioning (A/C) System
Body:
Body Panels, Doors, Glass, Seats, Interior Trim, Bumpers
Safety Systems:
Airbags, Seatbelts, Child Restraint Anchors
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Lubrication, Spark Plug Replacement
Diagnostics:
Troubleshooting Charts, DTC (Diagnostic Trouble Code) Lookups, Symptom-Based Diagnosis
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Quality:
High-resolution, clear illustrations and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
3.7L Magnum V6
Optional Engines:
4.7L Magnum V8, 5.9L Magnum V8 (Gas), 5.9L Cummins Turbo Diesel I6
Performance
3.7L V6 Horsepower:
215 hp @ 5200 rpm
3.7L V6 Torque:
235 lb-ft @ 4000 rpm
4.7L V8 Horsepower:
235 hp @ 4600 rpm
4.7L V8 Torque:
300 lb-ft @ 3200 rpm
5.9L V8 Gas Horsepower:
245 hp @ 4000 rpm
5.9L V8 Gas Torque:
330 lb-ft @ 3200 rpm
5.9L Cummins Hp:
235 hp @ 2900 rpm
5.9L Cummins Torque:
460 lb-ft @ 1400 rpm
Fuel System
Gasoline Engines:
Sequential Multi-Port Fuel Injection (MPI)
Diesel Engine:
High-Pressure Common Rail (HPCR)
Technical Details
Valvetrain:
OHV (Overhead Valve) for Magnum V6/V8, SOHC (Single Overhead Cam) for 4.7L V8, OHV for Cummins I6
Bore Stroke:
Varies by engine (detailed in manual)
Compression Ratio:
Varies by engine (detailed in manual)
🔧 Transmission
Standard
Standard Transmission 1500:
NV3500 5-Speed Manual
Standard Transmission 2500/3500:
NV4500 5-Speed Manual (Gas V8), 47RE 4-Speed Automatic (Gas V8)
Optional
Optional Transmission 1500:
45RFE/545RFE 4-Speed Automatic
Optional Transmission 2500/3500 Diesel:
NV4500 5-Speed Manual (Diesel), 47RE 4-Speed Automatic (Diesel)
Features
Automatic Transmission Features:
Electronically controlled, Overdrive
Fluid Specifications
45Rfe/545Rfe Fluid:
ATF+4 (MS-9602)
47Re Fluid:
ATF+3 (MS-9224)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (specific viscosity in manual)
📐 Dimensions
Exterior
Wheelbase Options:
131.3" (Regular Cab), 140.5" (Club Cab), 160.5" (Mega Cab - 1500 only)
Overall Length:
Varies by configuration (detailed in manual)
Bed Length Options:
6'4" (Short Bed), 8'0" (Long Bed)
Weights
Curb Weight Range:
Approx. 4,800 - 7,000 lbs (varies by configuration and engine)
Gross Vehicle Weight Rating Gvwr:
Varies by model (e.g., 6,050 lbs for 1500, up to 11,500 lbs for 3500 DRW)
Towing Capacity:
Up to 10,000+ lbs (highly dependent on configuration, engine, axle ratio, and trailer brake controller)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star (varies slightly by configuration)
IIHS Crash Test Ratings:
Good in frontal offset (varies by year and specific test)
Active Features
ABS:
Standard on all models
Traction Control:
Available on some models
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with CD Player (optional premium audio with subwoofer)
Navigation:
Not available from factory
Driver Assistance
Cruise Control:
Standard on most trims
Parking Assist:
Not available from factory
Connectivity
Auxiliary Input:
Not available from factory
Power Outlets:
12V power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 3,000-7,500 miles or 6 months (dependent on oil type and driving conditions; refer to manual)
Oil Change Interval Cummins:
Every 7,500 miles or 6 months (using proper diesel oil)
Air Filter Replacement:
Every 12,000-15,000 miles or as needed based on inspection
Fuel Filter Replacement Cummins:
Every 15,000 miles
Transmission Fluid Change Automatic:
Every 30,000-60,000 miles (dependent on use)
Fluid Specifications
Engine Oil 3.7L/4.7L:
API SN or higher, SAE 5W-30 (check manual for specific viscosity by temp)
Engine Oil 5.9L Gas:
API SN or higher, SAE 10W-30 or 10W-40 (check manual)
Engine Oil 5.9L Cummins:
API CJ-4 or higher, SAE 15W-40 (preferred for diesel)
Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula)
Known Issues
Common Issues Gasoline Engines:
Spark plug fouling (Magnum engines), oil filter housing leaks (4.7L), lifter tick
Common Issues Cummins:
Injector pump issues (early VP44), HVAC blend door actuator failures, exhaust manifold cracks (less common on this gen)
Common Issues Transmission:
Torque converter shudder (automatics), clutch wear (manuals)
Common Issues Suspension Steering:
Ball joint wear, tie rod end wear, steering gearbox play
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, dating back to the 1930s.
Model Evolution
Third Generation Launch:
The 2003 model year represents the second year of the third-generation Ram pickup, introduced for 2002. This generation featured a significant redesign with a bolder, more aggressive styling.
Key Changes For 2003:
Introduction of the Mega Cab configuration, availability of the 5.7L HEMI V8 (late availability/not in all 2003 models, primarily 2004 onward for full integration, but precursor existed), and refinements to the Cummins Diesel.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Diesel Engine Award:
The 5.9L Cummins Turbo Diesel was widely regarded as one of the best diesel engines in its class for durability and power.
Truck Of The Year Contender:
The Dodge Ram lineup frequently competed for and won various 'Truck of the Year' awards from automotive publications during its production run.
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