Doosan Moxy MT26 MT31 Articulated Dump Truck Service Repair Manual
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🏷️ Basic Information Identification Make: Doosan Moxy Model: MT26, MT31 Articulated Dump Truck Vehicle Type: Articulated Dump Truck (ADT) 👋 Introduction Market Position Market Niche: Heavy-duty construction and mining equipment Value Proposition User Benefit: Enables self-repair and maintenance, saving significant costs associated with professional service Key Features Manual Attributes: Complete coverage, detailed illustrations, diagnostic guidance, up-to-date information Competitive Analysis Industry Context: Positioned as a robust solution for heavy-duty material transport in demanding environments, competing with other leading ADT manufacturers. 📋 Manual Details Coverage Coverage Areas: Engine Group, Transmission, Drive Line and Brakes, Air System, Hydraulic System, Electrical System, Front Wagon, Rear Wagon, Optional Equipment, General Maintenance, Assembly, Disassembly, Servicing, Repair, Diagnosing, Technical Maintenance, Troubleshooting Technical Page Count: 931 Manual Type: Service Repair Manual Manual Content Source: Official factory service and repair documentation Language Language: English Format File Format: PDF Document Type: Comprehensive Digital Manual Compatibility System Compatibility: Windows, Mac, Linux, iOS (iPhone/iPad), Android Features Searchability: Searchable text for quick access to specific information Bookmarking: Bookmarked for easy navigation through chapters and sections 📖 Manual Coverage Systems Systems Covered: Engine, Drivetrain, Braking System, Pneumatic (Air) System, Hydraulic System, Electrical System, Chassis (Front Wagon, Rear Wagon), Optional Equipment Hydraulic System Diagnostics: In-depth coverage of the hydraulic system, including pump diagnostics, valve troubleshooting, cylinder repair, and hydraulic circuit diagrams. Electrical System Schematics: Complete electrical schematics for engine control, lighting, instrumentation, starting, charging, and any auxiliary electrical systems. Chassis Component Repair: Procedures for servicing and repairing components of the front and rear wagons, including steering articulation, suspension (if applicable), and frame components. Optional Equipment Installation: Guidance on the installation and servicing of any factory- or dealer-installed optional equipment, which could include items like specialized body configurations, lighting packages, or additional hydraulic circuits. Air Brake System: Detailed coverage of the air brake system, including its components, operation, maintenance, and troubleshooting of issues like air leaks or poor braking performance. Articulation Joint Maintenance: Procedures for the maintenance and repair of the central articulation joint, including lubrication, wear assessment, and component replacement. Procedures Procedures Included: Maintenance, Troubleshooting, Diagnostics, Repair, Assembly, Disassembly, Servicing, Technical Maintenance, Component Overhaul Brake System Repair: Detailed procedures for diagnosing, servicing, and repairing the braking system, including hydraulic brake components, parking brake systems, and any auxiliary braking mechanisms. Air System Servicing: Procedures for maintaining the compressed air system, including air dryer service, reservoir draining, brake valve testing, and air line repairs. Troubleshooting Guides: Step-by-step troubleshooting guides for common mechanical and electrical faults, presented in a logical and easy-to-follow format. Depth Technical Depth: Comprehensive, step-by-step repair and maintenance procedures, detailed diagrams, real photo illustrations, diagnostic charts, specifications Technical Depth Component Level Repair: Detailed instructions for the repair and overhaul of individual components within each system, such as engine turbochargers, hydraulic pumps, and transmission clutch packs. Torque Specifications: Precise torque values for critical fasteners and bolts throughout the machine, essential for correct assembly and preventing component failure. 📊 Manual Specifications File Details File Quality: High quality, complete, intact, no missing/corrupt pages, bookmarked, searchable Delivery Delivery Method: Instant Download Viewing Viewing Capabilities: Viewable on any computer, zoomable, printable, savable to hard drive, burnable to CD-ROM File Format Software Requirement: Adobe PDF Reader Digital Rights: Downloadable for personal use, can be saved to multiple devices or storage media. Print Quality Illustration Type: Actual real photo illustrations and diagrams File Quality Print Capability: Printable pages allow users to create hard copies of sections for on-site reference. ⚙️ Engine Specifications Primary Engine Engine Details: Information pertains to engines typically found in MT26 and MT31 models, likely Doosan or a reputable OEM partner. Specific engine model and specifications would be detailed within the manual, including displacement, power output, torque, emissions standards, and cooling systems. Expect details on fuel injection, lubrication, and air intake systems. Engine Maintenance Engine Overhaul Procedures: Detailed instructions for engine disassembly, inspection, repair, and reassembly of key internal components like pistons, rings, bearings, valves, and cylinder heads. Engine Performance Engine Technical Data: While exact specs aren't listed, the manual would provide critical engine data such as displacement, bore and stroke, compression ratio, horsepower and torque curves, and idle and operating speed ranges. Fuel System Fuel System Maintenance: Coverage of the fuel system, including fuel filters, pumps, injectors, and diagnostic procedures for fuel delivery issues. Lubrication System Engine Oil Specifications: Detailed information on the engine oil type, viscosity grade (e.g., API classification), oil change intervals, and oil filter part numbers. Cooling System Cooling System Maintenance: Procedures for radiator service, fan belt tensioning, coolant flushing, thermostat replacement, and troubleshooting overheating issues. Air Intake Air Filter Replacement: Guidance on the inspection, cleaning, and replacement of engine air filters, along with recommended part numbers and service intervals. 🔧 Transmission Transmission Type Transmission Details: Manual will cover the transmission system, likely an automatic or powershift transmission designed for heavy-duty off-road applications. This includes...
In-depth coverage of the hydraulic system, including pump diagnostics, valve troubleshooting, cylinder repair, and hydraulic circuit diagrams.
Electrical System Schematics:
Complete electrical schematics for engine control, lighting, instrumentation, starting, charging, and any auxiliary electrical systems.
Chassis Component Repair:
Procedures for servicing and repairing components of the front and rear wagons, including steering articulation, suspension (if applicable), and frame components.
Optional Equipment Installation:
Guidance on the installation and servicing of any factory- or dealer-installed optional equipment, which could include items like specialized body configurations, lighting packages, or additional hydraulic circuits.
Air Brake System:
Detailed coverage of the air brake system, including its components, operation, maintenance, and troubleshooting of issues like air leaks or poor braking performance.
Articulation Joint Maintenance:
Procedures for the maintenance and repair of the central articulation joint, including lubrication, wear assessment, and component replacement.
Detailed procedures for diagnosing, servicing, and repairing the braking system, including hydraulic brake components, parking brake systems, and any auxiliary braking mechanisms.
Air System Servicing:
Procedures for maintaining the compressed air system, including air dryer service, reservoir draining, brake valve testing, and air line repairs.
Troubleshooting Guides:
Step-by-step troubleshooting guides for common mechanical and electrical faults, presented in a logical and easy-to-follow format.
Depth
Technical Depth:
Comprehensive, step-by-step repair and maintenance procedures, detailed diagrams, real photo illustrations, diagnostic charts, specifications
Technical Depth
Component Level Repair:
Detailed instructions for the repair and overhaul of individual components within each system, such as engine turbochargers, hydraulic pumps, and transmission clutch packs.
Torque Specifications:
Precise torque values for critical fasteners and bolts throughout the machine, essential for correct assembly and preventing component failure.
📊 Manual Specifications
File Details
File Quality:
High quality, complete, intact, no missing/corrupt pages, bookmarked, searchable
Delivery
Delivery Method:
Instant Download
Viewing
Viewing Capabilities:
Viewable on any computer, zoomable, printable, savable to hard drive, burnable to CD-ROM
File Format
Software Requirement:
Adobe PDF Reader
Digital Rights:
Downloadable for personal use, can be saved to multiple devices or storage media.
Print Quality
Illustration Type:
Actual real photo illustrations and diagrams
File Quality
Print Capability:
Printable pages allow users to create hard copies of sections for on-site reference.
⚙️ Engine Specifications
Primary Engine
Engine Details:
Information pertains to engines typically found in MT26 and MT31 models, likely Doosan or a reputable OEM partner. Specific engine model and specifications would be detailed within the manual, including displacement, power output, torque, emissions standards, and cooling systems. Expect details on fuel injection, lubrication, and air intake systems.
Engine Maintenance
Engine Overhaul Procedures:
Detailed instructions for engine disassembly, inspection, repair, and reassembly of key internal components like pistons, rings, bearings, valves, and cylinder heads.
Engine Performance
Engine Technical Data:
While exact specs aren't listed, the manual would provide critical engine data such as displacement, bore and stroke, compression ratio, horsepower and torque curves, and idle and operating speed ranges.
Fuel System
Fuel System Maintenance:
Coverage of the fuel system, including fuel filters, pumps, injectors, and diagnostic procedures for fuel delivery issues.
Lubrication System
Engine Oil Specifications:
Detailed information on the engine oil type, viscosity grade (e.g., API classification), oil change intervals, and oil filter part numbers.
Cooling System
Cooling System Maintenance:
Procedures for radiator service, fan belt tensioning, coolant flushing, thermostat replacement, and troubleshooting overheating issues.
Air Intake
Air Filter Replacement:
Guidance on the inspection, cleaning, and replacement of engine air filters, along with recommended part numbers and service intervals.
🔧 Transmission
Transmission Type
Transmission Details:
Manual will cover the transmission system, likely an automatic or powershift transmission designed for heavy-duty off-road applications. This includes details on torque converters, gear selection mechanisms, hydraulic control systems, and lubrication requirements. Specific transmission model and gear ratios would be provided.
Transmission Maintenance
Transmission Rebuild Guide:
Comprehensive steps for dismantling, inspecting, replacing worn parts (e.g., clutches, seals, bearings), and reassembling the transmission.
Transmission Features
Powershift Capabilities:
Likely covers powershift transmission features, allowing gear changes without disengaging the torque converter, enhancing productivity and reducing operator fatigue.
Drive Line
Drive Shaft Maintenance:
Procedures for inspecting and maintaining drive shafts, universal joints, and differentials to ensure efficient power transfer.
📐 Dimensions
Vehicle Dimensions
Articulated Dump Truck Design:
The manual provides service information for articulated dump trucks, indicating a design with a pivoting connection between the front and rear sections for enhanced maneuverability in off-road conditions. Specifications for load capacity, overall length, width, height, wheelbase, ground clearance, and turning radius are essential and would be covered.
Weights
Curb Weight Gross Vehicle Weight:
The manual will contain specifications for the machine's operating weight (curb weight) and Gross Vehicle Weight (GVW), essential for understanding load capacities and operational limits.
Axle Weight Distribution:
Information related to the weight distribution across the axles, important for understanding machine stability and load handling.
Cargo Capacity
Payload Specifications:
Key specifications for the MT26 and MT31 models will include their respective payload capacities, defining the maximum weight of material they are designed to transport.
Body Volume:
Specifications for the dump body volume (e.g., in cubic meters or cubic yards) for both the MT26 and MT31 models, crucial for load planning.
Exterior
Overall Dimensions:
Specific measurements for overall length, width, height, and track width, critical for operational planning and transport.
🛡️ Safety Features
Safety Features
Operational Safety:
While not a crash safety manual, the service manual will detail safety precautions related to operating and maintaining the machine. This includes brake system diagnostics and repair, hydraulic safety, electrical safety, and proper procedures for lifting and supporting the vehicle during maintenance. Specific safety interlocks and warning systems would also be covered.
Passive Features
Operator Station Design:
Information related to the operator's cab and controls will be included, focusing on proper assembly, disassembly, and maintenance of safety-critical elements within the operator environment.
💡 Technology Features
Operational Technology
Machine Control Systems:
The manual will likely cover the diagnostic and repair of onboard electronic control units (ECUs) that manage engine, transmission, and potentially braking systems. It will detail the electrical schematics necessary for troubleshooting sensors, actuators, and wiring harnesses. Information on any advanced monitoring or diagnostics systems integrated into the machine would also be present.
Driver Assistance
Articulation Control Systems:
Details on the hydraulic and electronic systems that manage the articulation and steering of the machine, ensuring precise control and stability during operation.
Infotainment
Operator Interface Systems:
While not infotainment in the automotive sense, it covers the diagnostic and maintenance of the operator's control panel, instrumentation, and warning lights.
🔧 Maintenance
Service Schedule
Maintenance Intervals:
The manual will contain detailed recommended service intervals for all major components, including engine oil changes, filter replacements (oil, fuel, hydraulic, air), transmission fluid and filter service, axle and differential checks, hydraulic system maintenance, and lubrication points. These intervals are crucial for ensuring optimal performance and longevity of the equipment.
Fluid Specifications
Fluid Requirements:
Specific recommendations for engine oil viscosity grades (e.g., SAE 15W-40), transmission fluid type (e.g., CAT TO-4 or equivalent), hydraulic fluid specifications (ISO VG class), coolant type and mixture, and grease types for lubrication points will be clearly defined. Fluid capacities for all systems will also be listed.
Coolant Specifications:
Details on the type of coolant (e.g., ELC - Extended Life Coolant), the correct mixture ratio of antifreeze to water, and the total coolant capacity for the engine's cooling system.
Common Issues
Troubleshooting Guidance:
The manual's troubleshooting section will address common operational problems and their diagnostic pathways. This could include issues related to engine performance, transmission shifting, braking system faults, hydraulic leaks or sluggishness, electrical system failures, and articulation system problems. It provides systematic steps to identify and resolve these issues.
Diagnostic Charts:
The manual will feature diagnostic charts that correlate symptoms with potential causes and provide step-by-step troubleshooting procedures, aiding in efficient problem resolution.
Hydraulic Fluid Filtration:
Information on the hydraulic system's filtration strategy, including filter replacement intervals and types, to maintain fluid cleanliness and prevent system wear.
Service Intervals
Greasing Schedule:
A comprehensive schedule for lubricating all grease points on the machine, including articulation joints, steering linkages, and suspension components, with recommended grease types and intervals.
📚 Vehicle History
Brand Heritage
Doosan Heavy Industry:
Doosan is a globally recognized conglomerate with a significant presence in heavy industry, including construction and mining equipment. Moxy was an acquired brand specializing in articulated dump trucks, now integrated into Doosan's product line, offering robust and reliable heavy machinery solutions.
Model Evolution
Articulated Dump Truck Development:
The MT series represents Doosan's commitment to advanced ADT technology, building on the legacy of Moxy's specialized engineering in this sector.
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