📚 Vehicle Manual Information

Fiat Ulysse 2.2 HDi (With particle filter) 2002 WSRM

🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Year:

2002

Engine:

2.2 HDi (with particle filter)

Engine Code Prefix:

4HW

👋 Introduction

Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families, individuals requiring flexible and spacious transport

Competitors:

Renault Espace, Citroën C8, Peugeot 807, Lancia Phedra, Ford Galaxy, Volkswagen Sharan

Vehicle Features:

Spacious interior, flexible seating configurations, comfortable ride, practical for families, available with efficient diesel engines.

Manual Benefit:

Enables DIY maintenance, complex repairs, accurate diagnostics, and understanding of vehicle systems for owners and independent workshops.

📋 Manual Details

Coverage Type:

Comprehensive Service & Repair

Pages:

Estimated 800-1200+ pages (typical for this type of manual)

Type:

Workshop Service Repair Manual (WSRM)

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Powertrain:

Engine Mechanical, Fuel System (Common Rail Diesel Injection, High Pressure Pump, Injectors, Fuel Filter, Particle Filter System), Exhaust System (DPF Regeneration, Components), Cooling System, Lubrication System, Ignition System (Glow Plugs)

Drivetrain:

Manual Transmission (Gearbox, Clutch, Driveshafts), Automatic Transmission (if applicable variant)

Chassis:

Suspension (Front & Rear), Steering System (Power Steering), Brakes (ABS, EBD, Brake Discs, Pads, Lines), Wheels & Tires

Electrical:

Battery, Charging System (Alternator), Starting System (Starter Motor), Lighting System (Headlights, Taillights, Interior Lights), Fuses & Relays, Wiring Diagrams, Instrument Cluster, Body Control Module (BCM)

Body:

Body Panels (Doors, Hood, Trunk), Interior Trim, Seating Systems, Glass & Seals, Locks & Latches, Exterior Trim, Underbody Protection

HVAC:

Heating, Ventilation, and Air Conditioning System Components (Compressor, Condenser, Evaporator, Blower Motor), Climate Control Unit

Safety Systems:

Airbag System, Seatbelt Pretensioners, Anti-lock Braking System (ABS), Electronic Stability Program (ESP) (if equipped)

Maintenance:

Scheduled Maintenance Intervals, Oil & Filter Changes, Air Filter Replacement, Fuel Filter Replacement, Spark Plug Replacement (if applicable), Coolant Flush & Replacement, Brake Fluid Change, Power Steering Fluid Change, Timing Belt/Chain Replacement (if applicable), DPF Cleaning & Maintenance Procedures

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Interpretation, Electrical System Diagnostics, Engine Performance Diagnostics

Repair:

Engine Overhaul & Rebuilding, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Replacement (Alternator, Starter, Sensors), Body Panel Repair, HVAC System Repair, Fuel System Component Replacement (Injectors, Pump), DPF System Repair

Adjustments:

Wheel Alignment, Clutch Adjustment (if applicable), Handbrake Adjustment

Removal Installation:

Engine Removal & Installation, Transmission Removal & Installation, Suspension Component Removal & Installation, Interior Trim Removal & Installation, Exterior Trim Removal & Installation, Body Panel Removal & Installation

Specifications:

Torque Specifications for all fasteners, Tolerances, Clearances, Fluid Capacities, Electrical Component Specifications

Depth:

Complete Mechanical & Electrical Repair Procedures, Detailed Diagnostic Flowcharts, Component Level Troubleshooting, Wiring Schematics, Exploded Views, Special Tool Recommendations

📊 Manual Specifications

Digital Format:

PDF (Searchable Text, Printable Pages)

Quality:

High-Resolution Scans/Digital Renderings for Clear Illustrations and Text

Binding:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-Cylinder Turbocharged Diesel

Displacement:

2179 cc (2.2 Liters)

Bore X Stroke:

85 mm x 96 mm (estimated)

Compression Ratio:

18.0:1 (estimated)

Valvetrain:

DOHC (Double Overhead Camshaft), 16 Valves

Power Output:

100 kW (136 PS; 134 bhp) @ 4000 rpm (estimated)

Torque Output:

314 Nm (231 lb-ft) @ 1750 rpm (estimated)

Emission Control:

Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR)

Fuel Type:

Diesel

Injection System:

Common Rail Direct Injection (CRDi), Bosch or Delphi system

Fuel Pump:

High-pressure fuel pump

Injectors:

Piezoelectric or Solenoid injectors

Cooling System:

Water-cooled

Oil Type Specification:

ACEA C2 or C3, API CF-4 / SG (Refer to Manual for Exact Specification)

Oil Capacity:

Approx. 6.5 - 7.0 Liters (Refer to Manual for Exact Capacity)

Oil Filter Part Number:

Commonly uses filters from Mann-Filter (e.g., HU 721/4 x), Mahle, Bosch, or equivalent OEM spec.

🔧 Transmission

Transmission Type:

6-Speed Manual Transmission

Transmission Type:

4-Speed Automatic Transmission (potentially)

Clutch Type:

Hydraulically operated single dry plate clutch

Transmission Fluid:

GL-4 or GL-5 specification gear oil (Refer to Manual for Exact Specification)

📐 Dimensions

Length:

Approx. 4750 mm

Width:

Approx. 1860 mm

Height:

Approx. 1750 mm

Wheelbase:

Approx. 2820 mm

Curb Weight:

Approx. 1750 - 1900 kg (depending on configuration)

Gross Vehicle Weight:

Approx. 2400 - 2550 kg

Cargo Volume Seats Up:

Approx. 324 - 400 liters (depending on seating configuration)

Cargo Volume Seats Down:

Approx. 1200 - 1500 liters (with third row folded/removed)

Towing Capacity Braked:

Approx. 1800 - 2000 kg (Refer to vehicle plate and manual)

Towing Capacity Unbraked:

Approx. 750 kg

🛡️ Safety Features

Euro Ncap Rating:

4 Stars (for similar model years/configurations, check specific year testing)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)

Stability Control:

Electronic Stability Program (ESP) (Optional or Standard depending on trim)

Airbags:

Frontal Airbags (Driver & Passenger), Side Airbags, Curtain Airbags (Optional/Standard)

Seatbelts:

3-point seatbelts with pre-tensioners and force limiters for all occupants

Child Seat Anchors:

ISOFIX mounting points for child safety seats

💡 Technology Features

Audio System:

Factory fitted Radio/CD player with steering wheel controls, optional premium audio system.

Navigation:

Optional satellite navigation system (e.g., Connect Nav+).

Cruise Control:

Standard or Optional Cruise Control.

Parking Sensors:

Optional rear parking sensors.

Bluetooth:

Optional Bluetooth hands-free system.

Climate Control:

Manual or Automatic Dual-Zone Climate Control.

🔧 Maintenance

Oil Change Interval:

Every 15,000 - 20,000 km or 12 months, whichever comes first (refer to manual for exact mileage/time)

Air Filter Replacement Interval:

Every 40,000 - 60,000 km or 24 months

Fuel Filter Replacement Interval:

Every 40,000 - 60,000 km or 24 months

Brake Fluid Change Interval:

Every 2 years or 60,000 km

Coolant Change Interval:

Every 4 years or 80,000 - 120,000 km

Dpf Regeneration Maintenance:

Requires periodic active or passive regeneration cycles. Manual will detail monitoring and manual regeneration procedures if necessary.

Coolant Type:

Antifreeze/Coolant, meeting Fiat specification (e.g., Paraflu UP or equivalent blue/purple type)

Power Steering Fluid:

ATF Dexron III or equivalent (Refer to manual)

Brake Fluid Type:

DOT 4

Common Problems:

DPF clogging (especially with short trips), EGR valve issues, turbocharger problems, suspension wear (bushings, ball joints), electrical gremlins, air conditioning system leaks, clutch slave cylinder failure.

Preventative Maintenance:

Regular oil changes with correct grade, use of quality fuel, occasional longer drives to ensure DPF regeneration, timely replacement of wear items.

📚 Vehicle History

Manufacturer:

Fiat Automobiles S.p.A.

Platform Sharing:

Based on the PSA (Peugeot-Citroën) EMP2 platform, sharing components with Peugeot 807 and Citroën C8.

Generation:

Second Generation Fiat Ulysse (2002-2010)

Production Period:

2002 - 2010

Manufacturing Plant:

Sevelnord plant in Hordain, France

🏆 Awards & Recognition

Awards:

While specific awards for the 2002 Ulysse 2.2 HDi are not widely publicized, the Fiat Ulysse (as part of the larger MPV segment it competed in) generally received moderate reviews for practicality and family-friendliness during its production run.