1995 Fiat Ulysse (1st gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 1995 Generation: 1st Gen (XJ) Codes Platform: PSA Group Type U6 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Launch Year: 1994 Competitive Analysis Key Competitors: Renault Espace, Peugeot 806, Citroën Evasion, Lancia Zeta (all part of the PSA/FIAT Eurovan platform sharing) Key Features Design Philosophy: Spacious, versatile interior with sliding doors for practicality, front-wheel drive for efficient packaging. Unique Selling Points: Italian styling flair, good handling for its class, modular seating arrangements. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Physical Book (likely paperback) Page Count Estimated Page Count: 300-400 pages (typical for comprehensive manuals of this era) 📖 Manual Coverage Systems Covered Engine: 2.0L Turbocharged I4 (205 GTi), 2.0L Naturally Aspirated I4 (16V), 2.1L Turbo Diesel (TD), 2.0L Turbo Diesel (HDI) Transmission: 5-speed Manual, 4-speed Automatic Brakes: Front Ventilated Discs, Rear Discs, ABS (Anti-lock Braking System) Suspension: Front MacPherson Struts, Rear Torsion Beam Axle Electrical: Wiring Diagrams, Lighting, Ignition, Starting System, Charging System, Instrument Panel, Power Accessories Bodywork: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System Steering: Power Steering System Cooling System: Radiator, Fan, Thermostat, Coolant Specifications Fuel System: Fuel Tank, Fuel Pump, Injectors, Fuel Filter, Fuel Specifications Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Belts and Hoses Inspection/Replacement, Brake Pad/Disc Service, Fluid Checks and Changes Troubleshooting: Diagnostic Fault Codes, Symptom-Based Troubleshooting Guides Repair: Engine Component Replacement (e.g., cylinder head, pistons), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Diagnostics: On-Board Diagnostics (OBD) Information (limited for this era), Component Testing Procedures Technical Depth Depth: Comprehensive: Covers routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Print Quality: Likely black and white line drawings and halftones. Printed on durable paper stock suitable for workshop environments. Binding Type Binding: Perfect Bound or Saddle-Stitched (depending on publisher and page count) Paper Type Paper Quality: Standard uncoated or slightly coated paper, designed for readability and durability. ⚙️ Engine Specifications Primary Engine Engine Code Petrol: e.g., XU9J4 (for 2.0 16V) Engine Displacement Petrol: 1998cc (2.0L) Engine Configuration Petrol: Inline 4-cylinder Power Output Petrol 2.0 16V: 132 hp (97 kW) @ 5500 rpm Torque Output Petrol 2.0 16V: 180 Nm (133 lb-ft) @ 4200 rpm Engine Code Turbo Petrol: e.g., EW10J4 (later iterations, check specific manual) Engine Displacement Turbo Petrol: 1997cc (2.0L Turbo) Power Output Turbo Petrol 2.0 Gti: 147 hp (108 kW) @ 5200 rpm (approx. for GTi variant) Torque Output Turbo Petrol 2.0 Gti: 220 Nm (162 lb-ft) @ 2500 rpm (approx. for GTi variant) Engine Code Diesel: e.g., XUD11ATE (2.1 TD) Engine Displacement Diesel: 2088cc (2.1L TD) Power Output Diesel 2.1 Td: 109 hp (80 kW) @ 4300 rpm Torque Output Diesel 2.1 Td: 210 Nm (155 lb-ft) @ 2000 rpm Engine Displacement Turbo Diesel: 1997cc (2.0L HDI) Power Output Turbo Diesel 2.0 Hdi: 90 hp (66 kW) @ 4000 rpm Torque Output Turbo Diesel 2.0 Hdi: 192 Nm (142 lb-ft) @ 2000 rpm Fuel System Fuel Type: Unleaded Petrol (for 2.0L variants), Diesel (for 2.1TD and 2.0 HDI variants) Injection System Petrol: Multi-Point Fuel Injection (MPI) Injection System Diesel: Indirect Injection (2.1TD), Direct Injection Common Rail (2.0 HDI - later models, check spec) Valvetrain Configuration: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant Timing Drive Mechanism: Timing Belt 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (AL4 or equivalent from PSA) Features Clutch: Hydraulically actuated diaphragm spring clutch Fluid Specs Manual Transmission Fluid: API GL-4 SAE 75W-80 or 75W-90 (check manual for exact specification and capacity) Automatic Transmission Fluid: Dexron II or III equivalent (check manual for exact specification and capacity) 📐 Dimensions Exterior Length: approx. 4405 mm (173.4 inches) Width: approx. 1800 mm (70.9 inches) Height: approx. 1700 mm (66.9 inches) Wheelbase: approx. 2820 mm (111 inches) Weights Curb Weight: approx. 1450-1600 kg (depending on engine and equipment) Cargo Cargo Volume: Variable, up to approx. 3000 liters with rear seats folded/removed (estimated) 🛡️ Safety Features Ratings Euro Ncap Rating: Not rated under modern Euro NCAP standards for this era. Early safety features standard. Active Features ABS: Available on higher trims or as an option Passive Features Airbags: Driver airbag standard; Passenger airbag optional or standard on later models Seatbelts: 3-point seatbelts for all occupants, front pre-tensioners Chassis Construction: Reinforced safety cell with crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio cassette player with AM/FM tuner. Often with steering wheel mounted controls. Speaker Configuration: Typically 4-6 speakers depending on trim level. Driver Assistance Cruise Control: Available on higher trim levels or as an option. Connectivity Phone Integration: None from factory; aftermarket solutions possible. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000...
Unleaded Petrol (for 2.0L variants), Diesel (for 2.1TD and 2.0 HDI variants)
Injection System Petrol:
Multi-Point Fuel Injection (MPI)
Injection System Diesel:
Indirect Injection (2.1TD), Direct Injection Common Rail (2.0 HDI - later models, check spec)
Valvetrain
Configuration:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant
Timing
Drive Mechanism:
Timing Belt
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic (AL4 or equivalent from PSA)
Features
Clutch:
Hydraulically actuated diaphragm spring clutch
Fluid Specs
Manual Transmission Fluid:
API GL-4 SAE 75W-80 or 75W-90 (check manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron II or III equivalent (check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
approx. 4405 mm (173.4 inches)
Width:
approx. 1800 mm (70.9 inches)
Height:
approx. 1700 mm (66.9 inches)
Wheelbase:
approx. 2820 mm (111 inches)
Weights
Curb Weight:
approx. 1450-1600 kg (depending on engine and equipment)
Cargo
Cargo Volume:
Variable, up to approx. 3000 liters with rear seats folded/removed (estimated)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not rated under modern Euro NCAP standards for this era. Early safety features standard.
Active Features
ABS:
Available on higher trims or as an option
Passive Features
Airbags:
Driver airbag standard; Passenger airbag optional or standard on later models
Seatbelts:
3-point seatbelts for all occupants, front pre-tensioners
Chassis Construction:
Reinforced safety cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio cassette player with AM/FM tuner. Often with steering wheel mounted controls.
Speaker Configuration:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
Phone Integration:
None from factory; aftermarket solutions possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 1 year, whichever comes first. Check manual for specific engine.
Timing Belt Replacement:
Crucial service. Typically every 80,000-120,000 km (50,000-75,000 miles) or 5 years. Failure can cause severe engine damage. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2-96 / B2-96, Viscosity SAE 10W-40 or 15W-40 recommended. Check manual for exact grade and capacity.
Coolant Type:
Ethylene glycol based, permanent antifreeze. Mix 50/50 with distilled water. Specific color or type may be recommended (e.g., Fiat Paraflu UP).
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for aging electrical components (e.g., intermittent sensor faults, window regulators), wear on suspension bushings, exhaust system corrosion, early generation HDI injector issues, timing belt failure if not replaced on schedule.
Maintenance Notes:
Regular checks of coolant level, oil level, and tire pressure are vital. The timing belt is a critical maintenance item that must be addressed proactively.
📚 Vehicle History
Brand Heritage
Fiat History:
Fiat is an Italian automobile manufacturer, founded in 1899. Known for a wide range of vehicles from small city cars to commercial vehicles.
Model Evolution
Ulysse Development:
The Ulysse was part of a joint venture with PSA Peugeot Citroën, sharing its platform with the Peugeot 806, Citroën Evasion, and Lancia Zeta. This allowed for cost-effective development and manufacturing.
Production
Production Years:
1994-2002 (1st Generation)
Manufacturing Location:
Sevel Sud plant, Hordain, France (common for all Eurovan platform vehicles)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
As part of the Eurovan family, it was recognized for its practicality and versatility in the MPV segment, a growing market in the mid-1990s.
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