Ford E350 2009-2010 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: E350 Model Years Covered: 2009, 2010 Codes Platform Code: E-Series (E-150, E-250, E-350, E-450, E-550) 👋 Introduction Market Position Segment: Full-Size Van / Commercial Van / Passenger Van Competitive Analysis Competitors: Chevrolet Express, GMC Savana, Mercedes-Benz Sprinter (earlier models) Key Features Vehicle Strengths: Durability, versatility, payload capacity, towing capability, modular interior options (cargo and passenger configurations) Manual Value Proposition Target User: DIY mechanics, fleet maintenance managers, independent repair shops Benefits: Cost savings on repairs and maintenance, accurate diagnostic procedures, understanding of vehicle systems 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global (for common mechanical and electrical principles) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download File Format File Type: PDF Print Quality Printability: Printable (single pages or entire document) Binding Type Binding: Digital Download (not physically bound) Paper Type Paper Quality: N/A (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Emission Control System, Exhaust System, Transmission (Automatic), Transfer Case (4WD variants) Chassis: Suspension (Front & Rear), Steering System, Driveline, Axles, Brakes (Front & Rear, ABS), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Instrument Cluster, Audio System, Climate Control System, Power Accessories (Windows, Locks, Mirrors), Starting & Charging System, Fuses & Relays, Wiring Diagrams, Diagnostic Trouble Codes (DTCs) Body: Body Construction, Exterior & Interior Trim, Doors, Hood, Tailgate, Bumpers, Seats, Glass, HVAC System (including components like blower motor, evaporator, condenser) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements, lubrication Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component diagnostics and replacement, body panel repair Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, system malfunctions, guided troubleshooting trees based on symptoms Technical Depth Depth: Comprehensive (from basic fluid checks to complete engine and transmission overhauls, including detailed electrical diagnostics and wiring schematics) ⚙️ Engine Specifications Primary Engine Engine Option 1: 4.6L Triton V8 (3-Valve) Engine Option 1 Code: 2V/3V Triton family Engine Option 2: 5.4L Triton V8 (3-Valve) Engine Option 2 Code: 5.4L Triton (3V) Engine Option 3: 6.8L Triton V10 (3-Valve) Engine Option 3 Code: 6.8L Triton (3V) Engine Option 4: 5.4L Triton V8 (2-Valve, for specific commercial applications) Engine Option 4 Code: 5.4L Triton (2V) Engine Option 5: 4.6L Triton V8 (2-Valve, earlier production or specific variants) Engine Option 5 Code: 4.6L Triton (2V) Engine Option 6: 6.0L Power Stroke V8 Turbo Diesel (for certain E-350 Super Duty models) Engine Option 6 Code: 6.0L Power Stroke (Powerstroke Diesel) Performance Hp 4.6L V8: ~225-235 HP Torque 4.6L V8: ~280-295 lb-ft Hp 5.4L V8: ~255-260 HP Torque 5.4L V8: ~350-355 lb-ft Hp 6.8L V10: ~305-310 HP Torque 6.8L V10: ~425-430 lb-ft Hp 6.0L Power Stroke: ~325 HP Torque 6.0L Power Stroke: ~570 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating specified by Ford, typically 87 minimum), Diesel for Power Stroke models Fuel Tank Capacity: Varies by configuration, typically 30-40 gallons 🔧 Transmission Standard Automatic Transmission: 4R75E (4-speed Automatic Overdrive for 4.6L & 5.4L V8) Automatic Transmission V10: 4R75E or 4R100 (4-speed Automatic Overdrive for 6.8L V10) Automatic Transmission Diesel: 5R110W (5-speed TorqShift Automatic Overdrive for 6.0L Power Stroke) Optional Manual Transmission: Rarely offered, not a primary option for E350 in these years Transfer Case: Available on select 4WD models (e.g., 4x4 conversion packages or specific fleet orders) Features Transmission Control: Electronic with adaptive shift logic 📐 Dimensions Exterior Wheelbase Options: Standard (e.g., 138 inches), Extended (e.g., 158 inches) depending on configuration Overall Length: Varies by wheelbase and body style (e.g., 210-230 inches) Overall Width: Approx. 79.7 inches (excluding mirrors) Overall Height: Approx. 81-82 inches (depending on roof height) Cargo Cargo Volume: Significant, varies greatly by passenger/cargo configuration and wheelbase Weights Curb Weight: Approx. 5,000 - 6,500 lbs (varies by configuration) Gvwr: Gross Vehicle Weight Rating, typically 9,200 - 11,500 lbs or higher for Super Duty variants Towing Capacity: Up to 10,000 lbs (or more with specific towing packages and configurations) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Typically 3-star or 4-star for specific configurations IIHS Ratings: Varies by specific model year and testing protocols Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available, depending on configuration and options Electronic Stability Control: Availability varies; Roll Stability Control (RSC) often included Passive Features Airbags: Driver and front passenger airbags standard; side curtain airbags available on some passenger configurations Seatbelts: All seating positions equipped with lap and shoulder belts 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player; optional SiriusXM satellite radio, auxiliary input jack. Navigation: Rarely factory-equipped, usually an aftermarket addition for this era....

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Tipo: Truck

Fabricante:

Sku: 568225

Coleções: ALL Ford

Disponibilidade: Em estoque

Tag: 2009 2010 Cars E Series E350 Ford Truck

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Years Covered:

2009, 2010

Codes

Platform Code:

E-Series (E-150, E-250, E-350, E-450, E-550)

👋 Introduction

Market Position

Segment:

Full-Size Van / Commercial Van / Passenger Van

Competitive Analysis

Competitors:

Chevrolet Express, GMC Savana, Mercedes-Benz Sprinter (earlier models)

Key Features

Vehicle Strengths:

Durability, versatility, payload capacity, towing capability, modular interior options (cargo and passenger configurations)

Manual Value Proposition

Target User:

DIY mechanics, fleet maintenance managers, independent repair shops

Benefits:

Cost savings on repairs and maintenance, accurate diagnostic procedures, understanding of vehicle systems

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global (for common mechanical and electrical principles)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

File Format

File Type:

Print Quality

Printability:

Printable (single pages or entire document)

Binding Type

Binding:

Digital Download (not physically bound)

Paper Type

Paper Quality:

N/A (Digital)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Emission Control System, Exhaust System, Transmission (Automatic), Transfer Case (4WD variants)

Chassis:

Suspension (Front & Rear), Steering System, Driveline, Axles, Brakes (Front & Rear, ABS), Wheels & Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Instrument Cluster, Audio System, Climate Control System, Power Accessories (Windows, Locks, Mirrors), Starting & Charging System, Fuses & Relays, Wiring Diagrams, Diagnostic Trouble Codes (DTCs)

Body:

Body Construction, Exterior & Interior Trim, Doors, Hood, Tailgate, Bumpers, Seats, Glass, HVAC System (including components like blower motor, evaporator, condenser)

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission, power steering), filter replacements, lubrication

Repair:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component diagnostics and replacement, body panel repair

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, system malfunctions, guided troubleshooting trees based on symptoms

Technical Depth

Depth:

Comprehensive (from basic fluid checks to complete engine and transmission overhauls, including detailed electrical diagnostics and wiring schematics)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.6L Triton V8 (3-Valve)

Engine Option 1 Code:

2V/3V Triton family

Engine Option 2:

5.4L Triton V8 (3-Valve)

Engine Option 2 Code:

5.4L Triton (3V)

Engine Option 3:

6.8L Triton V10 (3-Valve)

Engine Option 3 Code:

6.8L Triton (3V)

Engine Option 4:

5.4L Triton V8 (2-Valve, for specific commercial applications)

Engine Option 4 Code:

5.4L Triton (2V)

Engine Option 5:

4.6L Triton V8 (2-Valve, earlier production or specific variants)

Engine Option 5 Code:

4.6L Triton (2V)

Engine Option 6:

6.0L Power Stroke V8 Turbo Diesel (for certain E-350 Super Duty models)

Engine Option 6 Code:

6.0L Power Stroke (Powerstroke Diesel)

Performance

Hp 4.6L V8:

~225-235 HP

Torque 4.6L V8:

~280-295 lb-ft

Hp 5.4L V8:

~255-260 HP

Torque 5.4L V8:

~350-355 lb-ft

Hp 6.8L V10:

~305-310 HP

Torque 6.8L V10:

~425-430 lb-ft

Hp 6.0L Power Stroke:

~325 HP

Torque 6.0L Power Stroke:

~570 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating specified by Ford, typically 87 minimum), Diesel for Power Stroke models

Fuel Tank Capacity:

Varies by configuration, typically 30-40 gallons

🔧 Transmission

Standard

Automatic Transmission:

4R75E (4-speed Automatic Overdrive for 4.6L & 5.4L V8)

Automatic Transmission V10:

4R75E or 4R100 (4-speed Automatic Overdrive for 6.8L V10)

Automatic Transmission Diesel:

5R110W (5-speed TorqShift Automatic Overdrive for 6.0L Power Stroke)

Optional

Manual Transmission:

Rarely offered, not a primary option for E350 in these years

Transfer Case:

Available on select 4WD models (e.g., 4x4 conversion packages or specific fleet orders)

Features

Transmission Control:

Electronic with adaptive shift logic

📐 Dimensions

Exterior

Wheelbase Options:

Standard (e.g., 138 inches), Extended (e.g., 158 inches) depending on configuration

Overall Length:

Varies by wheelbase and body style (e.g., 210-230 inches)

Overall Width:

Approx. 79.7 inches (excluding mirrors)

Overall Height:

Approx. 81-82 inches (depending on roof height)

Cargo

Cargo Volume:

Significant, varies greatly by passenger/cargo configuration and wheelbase

Weights

Curb Weight:

Approx. 5,000 - 6,500 lbs (varies by configuration)

Gvwr:

Gross Vehicle Weight Rating, typically 9,200 - 11,500 lbs or higher for Super Duty variants

Towing Capacity:

Up to 10,000 lbs (or more with specific towing packages and configurations)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Typically 3-star or 4-star for specific configurations

IIHS Ratings:

Varies by specific model year and testing protocols

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available, depending on configuration and options

Electronic Stability Control:

Availability varies; Roll Stability Control (RSC) often included

Passive Features

Airbags:

Driver and front passenger airbags standard; side curtain airbags available on some passenger configurations

Seatbelts:

All seating positions equipped with lap and shoulder belts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player; optional SiriusXM satellite radio, auxiliary input jack.

Navigation:

Rarely factory-equipped, usually an aftermarket addition for this era.

Driver Assistance

Parking Assistance:

Optional rear parking sensors on some models.

Connectivity

Bluetooth:

Not commonly factory-equipped; may be an aftermarket option.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 to 7,500 miles or 6 months (depending on driving conditions and oil type, consult manual for specifics)

Engine Coolant Flush:

Every 30,000 to 100,000 miles or 2-5 years (depending on coolant type, consult manual for specifics)

Transmission Fluid Change:

Every 30,000 to 60,000 miles (heavy usage may require more frequent changes)

Air Filter Replacement:

Every 15,000 to 30,000 miles or as needed

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (preferred for most Triton engines), SAE 5W-30 (for certain applications or extreme conditions), consult manual. Diesel: SAE 15W-40 API CI-4 or CJ-4.

Engine Oil Capacity:

Varies by engine, typically 5-7 quarts (e.g., 4.6L: 6 qts, 5.4L: 7 qts, 6.8L: 7 qts)

Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1

Transmission Fluid Type:

Mercon V (for 4R75E, 4R100), Mercon LV (for 5R110W)

Brake Fluid Type:

DOT 3

Known Issues

Common Complaints Powertrain:

Spark plug blow-out on early 3-valve Triton engines (especially 5.4L and 6.8L), coil-on-plug (COP) ignition failures, exhaust manifold cracks, potential injector issues on diesel models.

Common Complaints Chassis:

Ball joint wear, worn tie rod ends, rear axle seal leaks, potential brake component wear due to vehicle weight and usage.

Common Complaints Electrical:

PCM failures, alternator issues, headlight switch failures, HVAC blower motor resistor failure.

📚 Vehicle History

Brand Heritage

Ford Van Legacy:

Ford has a long history in the van segment, dating back to the Econoline series introduced in 1961. The E-Series (Econoline) is a foundational model in Ford's commercial vehicle lineup.

Model Evolution

E-Series Generations:

The E-Series has undergone several redesigns, with the 10th generation (introduced in 1992) forming the basis for the models covered (2009-2010). This generation featured a significant redesign of the body and interior for improved aerodynamics and comfort.

Production

Assembly Locations:

United States (e.g., Kansas City Assembly Plant, Claycomo, Missouri)

Production Period:

The E-Series, in various forms, has been in continuous production for decades. The specific 10th generation covered here ran from 1992 through 2014, with updates and facelifts along the way.

🏆 Awards & Recognition

Recognitions

Market Positioning Awards:

While specific awards for the 2009-2010 E350 are not prominent, the E-Series as a platform has consistently been a leader in the commercial and full-size van segment for its utility and durability.

Ratings

Consumer Ratings:

Generally well-regarded for its workhorse capabilities and long-term reliability when properly maintained, though interior amenities might be considered basic by modern standards.