Ford Escape 2000-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Escape Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Platform Code: CD2 (First Generation) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors 2000-2007: Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Subaru Forester Key Features Vehicle Design Philosophy: Practical, versatile, car-like handling with SUV capability, often based on car platforms. Manual Value Proposition: Cost-effective solution for maintaining and repairing the Ford Escape, empowering owners and technicians. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Target Audience: DIY enthusiasts and professional mechanics Page Count Estimated Pages: Extensive (Exact count not specified, but described as '100% complete and intact' with 'hundreds of photos and illustrations') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling, lubrication, fuel, ignition, emission control, engine electrical Transmission: Manual and Automatic transmissions (including AWD system if applicable) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differentials Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, steering knuckles Steering: Power steering system, steering column, tie rods, steering gear/rack Brakes: Brake system (front and rear discs), ABS, parking brake Electrical: Power distribution, charging system, starting system, lighting, instrumentation, body controls, HVAC controls, audio systems Body And Chassis: Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system (including AC) Diagnostics: Diagnostic Trouble Codes (DTCs), diagnostic procedures, wiring diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Component removal, installation, and repair for all major systems Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides Overhaul: Detailed procedures for complete engine and transmission overhauls Assembly Disassembly: Step-by-step instructions for full vehicle disassembly and reassembly Technical Depth Depth: Comprehensive, factory-level detail Illustrations: Hundreds of detailed illustrations and diagrams Specifications: Torque specifications, clearances, fluid capacities, electrical values 📊 Manual Specifications File Format Compatibility: Compatible with all PC-based Windows operating systems and Mac Searchability: Likely text-searchable (standard for quality PDF manuals) Print Quality Printability: All pages are printable Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.0L Duratec DOHC I4 (First generation, early models) Engine 1 Displacement: 1989 cc (121.4 cu in) Engine 1 Horsepower: Approx. 127-130 hp @ 5300-5400 rpm (depending on year/tune) Engine 1 Torque: Approx. 135-144 lb-ft @ 4500-4700 rpm (depending on year/tune) Engine 2 Name: 2.3L Duratec DOHC I4 (Later models, replaced 2.0L) Engine 2 Displacement: 2261 cc (138 cu in) Engine 2 Horsepower: Approx. 145-153 hp @ 5700-6000 rpm (depending on year/tune) Engine 2 Torque: Approx. 150-157 lb-ft @ 4000-4500 rpm (depending on year/tune) Engine 3 Name: 3.0L Vulcan OHV V6 (Optional) Engine 3 Displacement: 2986 cc (182.3 cu in) Engine 3 Horsepower: Approx. 190-201 hp @ 6000-6200 rpm (depending on year/tune) Engine 3 Torque: Approx. 200-205 lb-ft @ 4700-5000 rpm (depending on year/tune) Performance Engine Block Material: Aluminum (Duratec), Cast Iron (Vulcan) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MTX-75 for I4 engines) Optional Transmission Type Optional I4: 4-speed Automatic Transmission (AX4N, 4F50N) Transmission Type Optional V6: 5-speed Automatic Transmission (AX4N, 5F50N) Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) 📐 Dimensions Exterior Wheelbase: Approx. 103.0 inches (2616 mm) Length: Approx. 172.7 - 173.9 inches (4387 - 4417 mm) Width: Approx. 70.2 inches (1783 mm) Height: Approx. 66.2 - 67.4 inches (1681 - 1712 mm) Weights Curb Weight: Varies by engine and drivetrain, approx. 3200 - 3600 lbs (1450 - 1630 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (for select models/years) Active Features ABS: Standard on most models/years, optional on some early trims. Traction Control: Available on some models, especially AWD variants. Passive Features Airbags: Front airbags standard. Side airbags optional on some models. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio systems. Optional premium sound systems and in-dash 6-disc CD changers available on higher trims. Driver Assistance Cruise Control: Standard on most models. Connectivity Connectivity Options: Limited by modern standards. Auxiliary input jacks available on some later models. SYNC system not available in this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles (8,000 km) or 6 months (follow specific owner's manual for exact intervals and synthetic oil recommendations). Engine Coolant Flush: Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km). Transmission Fluid Change Auto: Every 60,000 - 100,000 miles (96,000 - 160,000 km), depending on driving conditions and fluid type. Fluid Specifications Engine Oil Specification I4: SAE 5W-20 (API Certified) Engine Oil Specification V6: SAE 5W-30 (API Certified) Automatic Transmission Fluid Type: MERCON V (for AX4N/4F50N/5F50N transmissions) Manual Transmission Fluid Type: Mercon...
5-speed Manual Transmission (MTX-75 for I4 engines)
Optional
Transmission Type Optional I4:
4-speed Automatic Transmission (AX4N, 4F50N)
Transmission Type Optional V6:
5-speed Automatic Transmission (AX4N, 5F50N)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.0 inches (2616 mm)
Length:
Approx. 172.7 - 173.9 inches (4387 - 4417 mm)
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 66.2 - 67.4 inches (1681 - 1712 mm)
Weights
Curb Weight:
Varies by engine and drivetrain, approx. 3200 - 3600 lbs (1450 - 1630 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-star (for select models/years)
Active Features
ABS:
Standard on most models/years, optional on some early trims.
Traction Control:
Available on some models, especially AWD variants.
Passive Features
Airbags:
Front airbags standard. Side airbags optional on some models.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio systems. Optional premium sound systems and in-dash 6-disc CD changers available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Connectivity Options:
Limited by modern standards. Auxiliary input jacks available on some later models. SYNC system not available in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months (follow specific owner's manual for exact intervals and synthetic oil recommendations).
Engine Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).
Transmission Fluid Change Auto:
Every 60,000 - 100,000 miles (96,000 - 160,000 km), depending on driving conditions and fluid type.
Fluid Specifications
Engine Oil Specification I4:
SAE 5W-20 (API Certified)
Engine Oil Specification V6:
SAE 5W-30 (API Certified)
Automatic Transmission Fluid Type:
MERCON V (for AX4N/4F50N/5F50N transmissions)
Manual Transmission Fluid Type:
Mercon (or equivalent meeting Ford specification)
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent (50/50 mix with distilled water)
Known Issues
Common Issue 1:
Ignition coil failure (especially on V6 engines), leading to misfires.
Common Issue 2:
Water pump leaks, particularly on V6 engines.
Common Issue 3:
Transmission control module (TCM) issues or harsh shifting in automatic transmissions.
Common Issue 4:
CV axle boot tears, leading to joint damage.
Common Issue 5:
Power steering pump leaks or noise.
Common Issue 6:
Catalytic converter failure or clogging.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history in SUVs, with iconic models like the Bronco and Explorer, positioning the Escape as a more compact and car-based offering.
Model Evolution
First Generation Introduction:
The Ford Escape debuted for the 2001 model year, sharing its platform with the Mazda Tribute and Mercury Mariner.
Facelift:
A significant facelift occurred for the 2005 model year, introducing updated styling, new powertrains (like the 2.3L Duratec), and interior enhancements.
Production
Manufacturing Locations:
Primarily assembled in North America (Kansas City, Missouri; Avon Lake, Ohio; and Valencia, Venezuela).
🏆 Awards & Recognition
Recognitions
Automotive Journal Recognition:
The Ford Escape was often recognized for its practicality and value within the compact SUV segment during its production run.
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