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Ford Escape Hybrid 2007 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Year: 2007 Codes Generation: Second Generation (2007-2012) Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Compact SUV (Crossover), Hybrid Electric Vehicle (HEV) Competitive Analysis Key Competitors: Toyota RAV4 Hybrid, Honda CR-V Hybrid (later models), Mercury Mariner Hybrid (platform sibling). Key Features Powertrain Highlight: Pioneering hybrid system for its segment, offering improved fuel economy in a versatile SUV package. Design Philosophy: Combines the practicality and higher driving position of an SUV with the fuel efficiency benefits of a hybrid powertrain. 📋 Manual Details Coverage Areas Geographic Coverage: Primarily North America (USA, Canada, Mexico), adaptable for global markets with regional variations. Page Count Estimated Page Count: Hundreds of Pages (Exact count not specified, but described as 'hundreds' and 'very detailed') Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format File Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Internal Combustion Engine (ICE), Hybrid System (eCVT, Electric Motor/Generator, High-Voltage Battery, Power Control Unit), Fuel System, Exhaust System. Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic, ABS, EBD), Wheels & Tires. Electrical: 12V Battery System, Charging System, Starting System, Lighting, Instrument Cluster, Body Control Module (BCM), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Infotainment System, Safety Restraint Systems (Airbags). Body: Body & Frame, Exterior Trim, Doors, Hood, Liftgate, Interior Trim, HVAC System. Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks/Changes), Brake Inspections, Tire Rotations, Battery Maintenance. Repair: Engine Overhaul, Transmission Repair/Replacement, Hybrid System Component Diagnosis & Repair, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair. Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based diagnostics, Electrical circuit analysis, Hybrid system fault isolation. Technical Depth Depth: Comprehensive. Covers basic maintenance, advanced diagnostics, component-level repair, and full system rebuilds. Includes step-by-step instructions and detailed exploded diagrams. 📊 Manual Specifications File Format Searchability: Likely text-searchable PDF (standard for professional workshop manuals), enabling quick information retrieval. Print Quality Printability: Full print capability for individual pages or the entire manual. Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Atkinson Cycle Inline-4 (Internal Combustion Engine) Displacement: 2.3 Liters (2300 cc) Engine Code: Majesitc (Hybrid powertrain designation) Performance Combined Horsepower: Approx. 177 hp (132 kW) - Combination of ICE and electric motor power. Ice Horsepower: 133 hp @ 6000 rpm Ice Torque: 149 lb-ft @ 4500 rpm Electric Motor Hp: Approx. 94 hp (70 kW) (Peak output, may vary depending on operating conditions) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Hybrid System Hybrid System Type: Hybrid Synergy Drive (HSD) derivative, eCVT (Electronic Continuously Variable Transmission) Battery Type: Nickel-Metal Hydride (NiMH) Battery Voltage: Approx. 200-300 Volts DC (Nominal, varies) 🔧 Transmission Standard Transmission Type: eCVT (Electronic Continuously Variable Transmission) with integrated electric motor/generator. Optional Optional Transmission: None for the Hybrid model. Features Hybrid Operation: Seamless switching between electric-only, gasoline-only, and combined power modes. Regenerative braking. 📐 Dimensions Exterior Length: Approx. 175.1 inches (4448 mm) Width: Approx. 71.4 inches (1814 mm) Height: Approx. 66.3 inches (1684 mm) Wheelbase: Approx. 103.9 inches (2639 mm) Weights Curb Weight: Approx. 3,632 lbs (1647 kg) Cargo Cargo Volume Rear Seats Up: Approx. 31.6 cu ft (895 L) Cargo Volume Rear Seats Down: Approx. 66.1 cu ft (1872 L) 🛡️ Safety Features Ratings NHTSA Front Driver: Good NHTSA Front Passenger: Good NHTSA Side Driver: Good NHTSA Side Passenger: Good NHTSA Side Rear Passenger: Good NHTSA Rollover: 4/5 Star Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front dual-stage airbags, Front side-impact airbags, Side-curtain airbags (Optional or Standard depending on trim). Seatbelts: 3-point front and rear seat belts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 capability, SiriusXM Satellite Radio (subscription required). Navigation: Optional DVD-based navigation system. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Optional rear parking assist sensors. Connectivity Auxiliary Input: Standard auxiliary audio input jack for external media players. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil recommended). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Cabin Air Filter: Replace every 15,000 miles (24,000 km) or annually. Spark Plugs: Replace at 100,000 miles (160,000 km). Fluid Specifications Engine Oil Type: API Certified 5W-20 Synthetic Blend or Full Synthetic (Refer to manual for specific Ford specification). Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change. Coolant Type: Ford Premium Engine Coolant (Green) or equivalent. Transmission Fluid Type: Mercon LV ATF (Automatic Transmission Fluid) for eCVT planetary gear set. Brake Fluid Type: DOT 3 Motor Vehicle...
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Ford Escape Hybrid 2007 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Year:
2007
Codes
Generation:
Second Generation (2007-2012)
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Segment:
Compact SUV (Crossover), Hybrid Electric Vehicle (HEV)
Competitive Analysis
Key Competitors:
Toyota RAV4 Hybrid, Honda CR-V Hybrid (later models), Mercury Mariner Hybrid (platform sibling).
Key Features
Powertrain Highlight:
Pioneering hybrid system for its segment, offering improved fuel economy in a versatile SUV package.
Design Philosophy:
Combines the practicality and higher driving position of an SUV with the fuel efficiency benefits of a hybrid powertrain.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Primarily North America (USA, Canada, Mexico), adaptable for global markets with regional variations.
Page Count
Estimated Page Count:
Hundreds of Pages (Exact count not specified, but described as 'hundreds' and 'very detailed')
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
File Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Internal Combustion Engine (ICE), Hybrid System (eCVT, Electric Motor/Generator, High-Voltage Battery, Power Control Unit), Fuel System, Exhaust System.
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Hydraulic, ABS, EBD), Wheels & Tires.
Electrical:
12V Battery System, Charging System, Starting System, Lighting, Instrument Cluster, Body Control Module (BCM), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Infotainment System, Safety Restraint Systems (Airbags).
Body:
Body & Frame, Exterior Trim, Doors, Hood, Liftgate, Interior Trim, HVAC System.
Procedures Included
Maintenance:
Scheduled Maintenance (Oil Changes, Filter Replacements, Fluid Checks/Changes), Brake Inspections, Tire Rotations, Battery Maintenance.
Repair:
Engine Overhaul, Transmission Repair/Replacement, Hybrid System Component Diagnosis & Repair, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair.
Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based diagnostics, Electrical circuit analysis, Hybrid system fault isolation.
Technical Depth
Depth:
Comprehensive. Covers basic maintenance, advanced diagnostics, component-level repair, and full system rebuilds. Includes step-by-step instructions and detailed exploded diagrams.
📊 Manual Specifications
File Format
Searchability:
Likely text-searchable PDF (standard for professional workshop manuals), enabling quick information retrieval.
Print Quality
Printability:
Full print capability for individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Atkinson Cycle Inline-4 (Internal Combustion Engine)
Displacement:
2.3 Liters (2300 cc)
Engine Code:
Majesitc (Hybrid powertrain designation)
Performance
Combined Horsepower:
Approx. 177 hp (132 kW) - Combination of ICE and electric motor power.
Ice Horsepower:
133 hp @ 6000 rpm
Ice Torque:
149 lb-ft @ 4500 rpm
Electric Motor Hp:
Approx. 94 hp (70 kW) (Peak output, may vary depending on operating conditions)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Hybrid System
Hybrid System Type:
Hybrid Synergy Drive (HSD) derivative, eCVT (Electronic Continuously Variable Transmission)
Battery Type:
Nickel-Metal Hydride (NiMH)
Battery Voltage:
Approx. 200-300 Volts DC (Nominal, varies)
🔧 Transmission
Standard
Transmission Type:
eCVT (Electronic Continuously Variable Transmission) with integrated electric motor/generator.
Optional
Optional Transmission:
None for the Hybrid model.
Features
Hybrid Operation:
Seamless switching between electric-only, gasoline-only, and combined power modes. Regenerative braking.
📐 Dimensions
Exterior
Length:
Approx. 175.1 inches (4448 mm)
Width:
Approx. 71.4 inches (1814 mm)
Height:
Approx. 66.3 inches (1684 mm)
Wheelbase:
Approx. 103.9 inches (2639 mm)
Weights
Curb Weight:
Approx. 3,632 lbs (1647 kg)
Cargo
Cargo Volume Rear Seats Up:
Approx. 31.6 cu ft (895 L)
Cargo Volume Rear Seats Down:
Approx. 66.1 cu ft (1872 L)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good
NHTSA Front Passenger:
Good
NHTSA Side Driver:
Good
NHTSA Side Passenger:
Good
NHTSA Side Rear Passenger:
Good
NHTSA Rollover:
4/5 Star
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front dual-stage airbags, Front side-impact airbags, Side-curtain airbags (Optional or Standard depending on trim).
Seatbelts:
3-point front and rear seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, MP3 capability, SiriusXM Satellite Radio (subscription required).
Navigation:
Optional DVD-based navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for external media players.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil recommended).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs:
Replace at 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type:
API Certified 5W-20 Synthetic Blend or Full Synthetic (Refer to manual for specific Ford specification).
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent.
Transmission Fluid Type:
Mercon LV ATF (Automatic Transmission Fluid) for eCVT planetary gear set.
Brake Fluid Type:
DOT 3 Motor Vehicle Brake Fluid.
Known Issues
Hybrid Battery Degradation:
As with most hybrid systems of this era, the NiMH battery pack can experience degradation over time, leading to reduced electric assist and fuel economy.
Inverter Cooling Pump:
Potential failure of the dedicated cooling pump for the hybrid inverter, which can lead to overheating and system shutdown.
Engine Mounts:
Can degrade over time, leading to increased vibration and noise, particularly during engine start/stop cycles.
📚 Vehicle History
Brand Heritage
Ford Hybrid History:
Ford's early entry into the hybrid market, leveraging technology developed in partnership and in-house.
Model Evolution
Escape Hybrid Introduction:
First generation introduced in 2005 as one of the first hybrid SUVs in North America. The 2007 model represents the second generation of the Escape Hybrid.
Production
Manufacturing Location:
Kansas City, Missouri, USA
🏆 Awards & Recognition
Recognitions
Epa Fuel Economy 2007:
EPA estimated 34 MPG city / 31 MPG highway for FWD models.
Kal Hybrid Recognition:
Recognized by the American Council for an Energy-Efficient Economy (ACEEE) as one of the Greenest Vehicles.
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