Manual Coverage
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Systems Covered
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Engine:
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Comprehensive diagnostics, repair, and overhaul of gasoline and diesel engines (e.g., 6.0L Power Stroke Diesel, 6.8L Triton V10)
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Drivetrain:
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Covers clutch, manual and automatic transmissions, transfer cases (if applicable), propeller shafts, rear axles, and front axle (4x4 models)
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Suspension Steering:
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Front and rear suspension systems, steering system components, alignment procedures
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Brakes:
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Hydraulic brake system, ABS, parking brake, component replacement and bleeding procedures
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Electrical Electronic System:
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Wiring diagrams, electrical component testing, charging system, starting system, lighting, accessories, diagnostic trouble codes (DTCs)
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Bodywork Chassis:
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Body panels, interior trim, chassis frame, doors, windows, glass, bumpers, and related hardware
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HVAC:
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Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair
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Procedures Included
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Maintenance:
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Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication schedules
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Troubleshooting:
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Systematic diagnostic procedures for identifying and resolving common and complex issues
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Repair:
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Step-by-step repair instructions for all major vehicle systems and components
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Rebuild:
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Detailed procedures for engine, transmission, and axle overhauls
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Technical Depth
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Depth:
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Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical schematics
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Dimensions
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Exterior
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Wheelbase:
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Typically 137.1 inches (standard configuration), but chassis cab configurations offer various wheelbase options.
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Weights
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Gvwr:
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14,500 lbs to 16,000 lbs (depending on configuration and options)
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Curb Weight:
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Varies significantly based on configuration (e.g., 7,000 - 8,000 lbs)
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Towing
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Conventional Towing Capacity:
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Up to 19,500 lbs (with proper equipment and configuration)
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5Th Wheel Gooseneck Towing Capacity:
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Up to 21,500 lbs (with proper equipment and configuration)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Approximately 5,000 miles or 6 months for gasoline, 5,000-7,500 miles or 6 months for diesel (consult manual for exact recommendations based on usage)
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Engine Coolant Flush:
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Every 30,000 miles or 2 years for gasoline; Longer intervals for Power Stroke diesel coolant (e.g., 50,000 miles or 2 years, or per specific Power Stroke recommendations).
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Fluid Specifications
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Engine Oil Gasoline:
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SAE 5W-20 (API SN or equivalent) - capacity approx. 7 quarts
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Engine Oil Diesel:
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15W-40 API CI-4 or CJ-4 rated diesel engine oil - capacity approx. 15 quarts
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Transmission Fluid Automatic:
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Mercon V (or equivalent) for TorqShift automatic transmission
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Transfer Case Fluid:
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Mercon LT (or equivalent) for 4x4 models
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Rear Axle Fluid:
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GL-5 gear oil (e.g., 75W-90 or 75W-140 depending on differential type and ambient temperature)
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Known Issues
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Power Stroke Diesel 6.0L:
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Common issues can include EGR cooler failures, oil cooler failures, head gasket leaks, and injector issues. The manual will provide diagnostic and repair steps for these.
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General Wear Items:
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Brake components, suspension bushings, exhaust systems, and turbocharger (on diesel) are common wear items requiring inspection and potential replacement.
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