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Ford F-Super Duty 450 2007 Service Repair Manual

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Basic Information Identification Make: Ford Model: F-450 Super Duty Year: 2007 Codes Vin Decoder Engine Code: Varies based on specific engine option (e.g., 6.0L Power Stroke Diesel, 6.8L Triton V10)...
Tipo: Cars
Fabricante:
Sku: 97935
Ford F-Super Duty 450 2007 Service Repair Manual
Basic Information
Identification
Make: Ford
Model: F-450 Super Duty
Year: 2007
Codes
Vin Decoder Engine Code: Varies based on specific engine option (e.g., 6.0L Power Stroke Diesel, 6.8L Triton V10)
Introduction
Market Position
Vehicle Segment: Heavy Duty Pickup Truck (Class 4)
Competitive Analysis
Key Competitors: Chevrolet Silverado HD 4500/5500, GMC Sierra HD 4500/5500, Ram 4500/5500 Chassis Cab
Key Features
Utility: Designed for heavy towing, hauling, and commercial applications, often configured as a chassis cab for custom upfitting.
Manual Utility: Empowers owners and technicians to perform a wide range of repairs and maintenance, reducing reliance on costly dealership services.
Manual Details
Coverage Areas
Primary Coverage: 2007 Ford F-450 Super Duty
Page Count
Estimated Page Count: Likely over 2000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Engine: Comprehensive diagnostics, repair, and overhaul of gasoline and diesel engines (e.g., 6.0L Power Stroke Diesel, 6.8L Triton V10)
Drivetrain: Covers clutch, manual and automatic transmissions, transfer cases (if applicable), propeller shafts, rear axles, and front axle (4x4 models)
Suspension Steering: Front and rear suspension systems, steering system components, alignment procedures
Brakes: Hydraulic brake system, ABS, parking brake, component replacement and bleeding procedures
Electrical Electronic System: Wiring diagrams, electrical component testing, charging system, starting system, lighting, accessories, diagnostic trouble codes (DTCs)
Bodywork Chassis: Body panels, interior trim, chassis frame, doors, windows, glass, bumpers, and related hardware
HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair
Procedures Included
Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication schedules
Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues
Repair: Step-by-step repair instructions for all major vehicle systems and components
Rebuild: Detailed procedures for engine, transmission, and axle overhauls
Technical Depth
Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical schematics
Manual Specifications
File Format
PDF Quality: High-resolution, ensuring clarity of text, diagrams, and images; searchable text for efficient navigation
Print Quality
Printability: Fully printable, allowing users to print specific pages or sections as needed
Binding Type
Binding Type: Not Applicable (Digital PDF Format)
Paper Type
Paper Type: Not Applicable (Digital PDF Format)
Engine Specifications
Primary Engine
Engine Options: 6.0L Triton V8 Gasoline, 6.0L Power Stroke V8 Turbo Diesel
Performance
V8 Gasoline Horsepower: Approximately 325-350 hp (depending on specific tuning)
V8 Diesel Torque: Approximately 560-570 lb-ft @ 2000 rpm (6.0L Power Stroke)
Fuel System
Diesel Injection: Common Rail Direct Injection (CRDI) for Power Stroke engine
Gasoline Fuel Delivery: Electronic Fuel Injection (EFI)
Cooling System
Cooling Capacity: Approx. 28-30 Quarts (Diesel), 20-22 Quarts (Gasoline) - Manual will specify exact capacities
Transmission
Standard
Transmission Type: 5-speed Manual (less common on F-450) or 5-speed TorqShift Automatic (common)
Optional
Transmission Options: 5-speed Automatic (TorqShift) for diesel and gasoline; 6-speed Manual (less prevalent on F-450) might be an option on certain configurations.
Features
Torqshift Features: Torque converter lock-up, tow/haul mode, manual shifting capability
Dimensions
Exterior
Wheelbase: Typically 137.1 inches (standard configuration), but chassis cab configurations offer various wheelbase options.
Weights
Gvwr: 14,500 lbs to 16,000 lbs (depending on configuration and options)
Curb Weight: Varies significantly based on configuration (e.g., 7,000 - 8,000 lbs)
Towing
Conventional Towing Capacity: Up to 19,500 lbs (with proper equipment and configuration)
5Th Wheel Gooseneck Towing Capacity: Up to 21,500 lbs (with proper equipment and configuration)
Safety Features
Ratings
NHTSA Rollover Rating: Likely 3-star or 4-star (typical for heavy-duty trucks of this era, manual may have specific data)
Active Features
ABS: Standard Anti-lock Braking System (ABS) on all wheels
Towing Features: Integrated trailer brake controller provisions, trailer sway control (if equipped)
Passive Features
Airbags: Driver and passenger front airbags
Technology Features
Infotainment
Audio System: Base AM/FM, optional CD player, available premium audio systems
Driver Assistance
Towing Assistance: Factory trailer brake controller integration, wiring for trailer lights and braking
Connectivity
Diagnostic Port: OBD-II (On-Board Diagnostics II) port for engine and system diagnostics
Maintenance
Service Intervals
Oil Change Interval: Approximately 5,000 miles or 6 months for gasoline, 5,000-7,500 miles or 6 months for diesel (consult manual for exact recommendations based on usage)
Engine Coolant Flush: Every 30,000 miles or 2 years for gasoline; Longer intervals for Power Stroke diesel coolant (e.g., 50,000 miles or 2 years, or per specific Power Stroke recommendations).
Fluid Specifications
Engine Oil Gasoline: SAE 5W-20 (API SN or equivalent) - capacity approx. 7 quarts
Engine Oil Diesel: 15W-40 API CI-4 or CJ-4 rated diesel engine oil - capacity approx. 15 quarts
Transmission Fluid Automatic: Mercon V (or equivalent) for TorqShift automatic transmission
Transfer Case Fluid: Mercon LT (or equivalent) for 4x4 models
Rear Axle Fluid: GL-5 gear oil (e.g., 75W-90 or 75W-140 depending on differential type and ambient temperature)
Known Issues
Power Stroke Diesel 6.0L: Common issues can include EGR cooler failures, oil cooler failures, head gasket leaks, and injector issues. The manual will provide diagnostic and repair steps for these.
General Wear Items: Brake components, suspension bushings, exhaust systems, and turbocharger (on diesel) are common wear items requiring inspection and potential replacement.
Vehicle History
Brand Heritage
Ford Truck Legacy: Ford has a long-standing reputation for building durable and capable trucks, particularly the F-Series line dating back to 1948.
Model Evolution
Super Duty Development: The Super Duty line was introduced in 1998 to differentiate heavy-duty trucks from the lighter F-150. The F-450 is positioned as a Class 4 chassis cab or pickup.
Production
Manufacturing Plant: Kentucky Truck Plant, Louisville, Kentucky
Generation: This manual covers the second generation of the Super Duty F-Series (2005-2007), which received a significant refresh for 2005.
Awards & Recognition
Recognitions
Tow Haul Ratings: Consistently recognized by automotive journalists and publications for its towing and hauling capabilities in the heavy-duty segment.
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