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1999 Ford Taurus Service And Repair Manual

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Basic Information Identification Make: Ford Model: Taurus Year: 1999 Codes Generation Code: Fourth Generation (DG13) Platform: Ford D186 platform Introduction Market Position Target Audience: Professional automotive technicians, dealership service departments, DIY enthusiasts, and fleet maintenance personnel. Value Proposition: Provides the same authoritative and specific information used by Ford dealership technicians, enabling accurate diagnosis and repair for the 1999 Ford Taurus. Competitive Analysis Uniqueness: Distinguished from generic repair guides by its specific model year, engine, and transmission coverage, including OEM diagnostic procedures and specifications. Key Features Feature 1: Official Ford factory data ensures accuracy and completeness. Feature 2: Detailed diagnostic charts and wiring diagrams. Feature 3: Step-by-step repair instructions with illustrations. Manual Details Coverage Areas Models Covered: All 1999 Ford Taurus models (including sedan and wagon variants) Repair Scope: Comprehensive A-Z repairs, maintenance, diagnostics, and specifications Page Count Estimated Page Count: Approximately 1,500-2,500 pages (typical for OEM dealer service manuals) Manual Type Type: Official Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical (including disassembly/assembly), fuel & emissions, cooling, lubrication, ignition, starting & charging, exhaust, engine performance diagnostics, and troubleshooting. Transmission: Automatic transmission (AX4N, AX4S) service, including removal, installation, overhaul, torque converter, valve body, hydraulic circuits, and diagnostics. Chassis: Brake systems (front/rear disc, ABS), steering system (power rack and pinion), suspension (front struts/coils, rear independent multi-link), wheel bearings, and hub assemblies. Electrical: Complete electrical system schematics, wiring diagrams, lighting, power windows, power seats, mirrors, instrument cluster, audio systems, body control modules (BCM), ABS module, and engine control module (ECM) diagnostics. Body: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems, bumpers, hood, trunk, and associated hardware. Includes repair procedures for collision damage and routine maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks/changes, belt inspections/replacements, spark plug replacement, tire rotation, and brake pad/rotor inspection. Diagnostics: On-board diagnostics (OBD-II) fault code retrieval and interpretation, symptom-based troubleshooting guides, and step-by-step diagnostic procedures for all major systems. Component Repair: Detailed instructions for removing, repairing, overhauling, and installing major components such as engines, transmissions, alternators, starters, radiators, fuel pumps, ABS modulators, and more. Wiring And Electrical Repair: Schematic interpretation, diagnostic testing of electrical circuits, component replacement, and troubleshooting of electrical malfunctions. Special Tools: Identification and usage of specialized tools required for specific repairs and diagnostics, including Ford-specific tools. Technical Depth Depth Level: Comprehensive, covering everything from basic preventative maintenance to in-depth engine and transmission rebuilds, electrical system diagnostics, and structural body repairs. Accuracy: Factory-specific, providing precise torque specifications, diagnostic parameters, and repair sequences as intended by the manufacturer. Troubleshooting: Extensive troubleshooting trees and flowcharts for common and complex issues. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing users to quickly find specific topics and terms. Print Quality Quality: Designed for clarity and readability, with detailed diagrams and illustrations. Assumed high resolution suitable for printing. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Engine Specifications Primary Engine Engine 1: 3.0L Vulcan OHV V6 Engine 1 Code: ES Engine 1 Cylinders: 6 Engine 1 Displacement: 182 cu in (3.0 L) Engine 1 Bore X Stroke: 3.54 x 3.15 in (90.0 x 80.0 mm) Engine 1 Compression Ratio: 9.4:1 Engine 1 Horsepower: 155 hp @ 5000 rpm Engine 1 Torque: 185 lb-ft @ 3400 rpm Secondary Engine Engine 2: 3.0L Duratec 30 DOHC V6 Engine 2 Code: G Engine 2 Cylinders: 6 Engine 2 Displacement: 182 cu in (3.0 L) Engine 2 Bore X Stroke: 3.50 x 3.15 in (89.0 x 80.0 mm) Engine 2 Compression Ratio: 10.0:1 Engine 2 Horsepower: 200 hp @ 6250 rpm Engine 2 Torque: 200 lb-ft @ 4750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (SMPI) Fuel Type: Unleaded gasoline (87 octane minimum recommended) Fuel Pump Pressure: 35-45 PSI (subject to specific system) Transmission Standard Transmission Type Standard: 4-speed Automatic Transaxle Standard Transmission Codes: AX4N (commonly paired with Duratec 3.0L), AX4S (commonly paired with Vulcan 3.0L) Optional Optional Transmission Type: N/A (No manual transmission option for 1999 models) Features Transmission Fluid Type: Mercon V Automatic Transmission Fluid (ATF) Transmission Fluid Capacity: Approximately 11.0-11.8 US quarts (10.4-11.2 liters) for AX4N/AX4S (check dipstick for accurate level) Torque Converter Stall Speed: Specific values vary by engine and transmission application; refer to manual for precise data. Dimensions Exterior Wheelbase: 112.9 inches (2,868 mm) Length Sedan: 199.5 inches (5,067 mm) Length Wagon: 201.0 inches (5,105 mm) Width: 73.5 inches (1,867 mm) Height Sedan: 55.7 inches (1,415 mm) Height Wagon: 56.4 inches (1,433 mm) Track Width Front: 61.4 inches (1,560 mm) Track Width Rear: 61.2 inches (1,555 mm) Interior Passenger Volume: Approx. 103.7 cu ft (Sedan) / 114.3 cu ft (Wagon) Cargo Cargo Volume Sedan: 16.0 cu ft...
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1999 Ford Taurus Service And Repair Manual
Basic Information
Identification
Make: Ford
Model: Taurus
Year: 1999
Codes
Generation Code: Fourth Generation (DG13)
Platform: Ford D186 platform
Introduction
Market Position
Target Audience: Professional automotive technicians, dealership service departments, DIY enthusiasts, and fleet maintenance personnel.
Value Proposition: Provides the same authoritative and specific information used by Ford dealership technicians, enabling accurate diagnosis and repair for the 1999 Ford Taurus.
Competitive Analysis
Uniqueness: Distinguished from generic repair guides by its specific model year, engine, and transmission coverage, including OEM diagnostic procedures and specifications.
Key Features
Feature 1: Official Ford factory data ensures accuracy and completeness.
Feature 2: Detailed diagnostic charts and wiring diagrams.
Feature 3: Step-by-step repair instructions with illustrations.
Manual Details
Coverage Areas
Models Covered: All 1999 Ford Taurus models (including sedan and wagon variants)
Repair Scope: Comprehensive A-Z repairs, maintenance, diagnostics, and specifications
Page Count
Estimated Page Count: Approximately 1,500-2,500 pages (typical for OEM dealer service manuals)
Manual Type
Type: Official Factory Service Manual (FSM) / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical (including disassembly/assembly), fuel & emissions, cooling, lubrication, ignition, starting & charging, exhaust, engine performance diagnostics, and troubleshooting.
Transmission: Automatic transmission (AX4N, AX4S) service, including removal, installation, overhaul, torque converter, valve body, hydraulic circuits, and diagnostics.
Chassis: Brake systems (front/rear disc, ABS), steering system (power rack and pinion), suspension (front struts/coils, rear independent multi-link), wheel bearings, and hub assemblies.
Electrical: Complete electrical system schematics, wiring diagrams, lighting, power windows, power seats, mirrors, instrument cluster, audio systems, body control modules (BCM), ABS module, and engine control module (ECM) diagnostics.
Body: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems, bumpers, hood, trunk, and associated hardware. Includes repair procedures for collision damage and routine maintenance.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, fluid checks/changes, belt inspections/replacements, spark plug replacement, tire rotation, and brake pad/rotor inspection.
Diagnostics: On-board diagnostics (OBD-II) fault code retrieval and interpretation, symptom-based troubleshooting guides, and step-by-step diagnostic procedures for all major systems.
Component Repair: Detailed instructions for removing, repairing, overhauling, and installing major components such as engines, transmissions, alternators, starters, radiators, fuel pumps, ABS modulators, and more.
Wiring And Electrical Repair: Schematic interpretation, diagnostic testing of electrical circuits, component replacement, and troubleshooting of electrical malfunctions.
Special Tools: Identification and usage of specialized tools required for specific repairs and diagnostics, including Ford-specific tools.
Technical Depth
Depth Level: Comprehensive, covering everything from basic preventative maintenance to in-depth engine and transmission rebuilds, electrical system diagnostics, and structural body repairs.
Accuracy: Factory-specific, providing precise torque specifications, diagnostic parameters, and repair sequences as intended by the manufacturer.
Troubleshooting: Extensive troubleshooting trees and flowcharts for common and complex issues.
Manual Specifications
File Format
File Type: PDF (Portable Document Format)
Searchability: Likely text-searchable PDF, allowing users to quickly find specific topics and terms.
Print Quality
Quality: Designed for clarity and readability, with detailed diagrams and illustrations. Assumed high resolution suitable for printing.
Binding Type
Binding Type: N/A (Digital Download - PDF)
Paper Type
Paper Type: N/A (Digital Download - PDF)
Engine Specifications
Primary Engine
Engine 1: 3.0L Vulcan OHV V6
Engine 1 Code: ES
Engine 1 Cylinders: 6
Engine 1 Displacement: 182 cu in (3.0 L)
Engine 1 Bore X Stroke: 3.54 x 3.15 in (90.0 x 80.0 mm)
Engine 1 Compression Ratio: 9.4:1
Engine 1 Horsepower: 155 hp @ 5000 rpm
Engine 1 Torque: 185 lb-ft @ 3400 rpm
Secondary Engine
Engine 2: 3.0L Duratec 30 DOHC V6
Engine 2 Code: G
Engine 2 Cylinders: 6
Engine 2 Displacement: 182 cu in (3.0 L)
Engine 2 Bore X Stroke: 3.50 x 3.15 in (89.0 x 80.0 mm)
Engine 2 Compression Ratio: 10.0:1
Engine 2 Horsepower: 200 hp @ 6250 rpm
Engine 2 Torque: 200 lb-ft @ 4750 rpm
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (SMPI)
Fuel Type: Unleaded gasoline (87 octane minimum recommended)
Fuel Pump Pressure: 35-45 PSI (subject to specific system)
Transmission
Standard
Transmission Type Standard: 4-speed Automatic Transaxle
Standard Transmission Codes: AX4N (commonly paired with Duratec 3.0L), AX4S (commonly paired with Vulcan 3.0L)
Optional
Optional Transmission Type: N/A (No manual transmission option for 1999 models)
Features
Transmission Fluid Type: Mercon V Automatic Transmission Fluid (ATF)
Transmission Fluid Capacity: Approximately 11.0-11.8 US quarts (10.4-11.2 liters) for AX4N/AX4S (check dipstick for accurate level)
Torque Converter Stall Speed: Specific values vary by engine and transmission application; refer to manual for precise data.
Dimensions
Exterior
Wheelbase: 112.9 inches (2,868 mm)
Length Sedan: 199.5 inches (5,067 mm)
Length Wagon: 201.0 inches (5,105 mm)
Width: 73.5 inches (1,867 mm)
Height Sedan: 55.7 inches (1,415 mm)
Height Wagon: 56.4 inches (1,433 mm)
Track Width Front: 61.4 inches (1,560 mm)
Track Width Rear: 61.2 inches (1,555 mm)
Interior
Passenger Volume: Approx. 103.7 cu ft (Sedan) / 114.3 cu ft (Wagon)
Cargo
Cargo Volume Sedan: 16.0 cu ft
Cargo Volume Wagon: 38.4 cu ft (with rear seats up)
Weights
Curb Weight Approx: 3,400 - 3,600 lbs (1,542 - 1,633 kg)
Gross Vehicle Weight Rating Gvwr: Varies by configuration, consult VIN plate.
Wheels Tires
Wheelbase Bolt Pattern: 5 x 4.5 inches (5 x 114.3 mm)
Tire Size Standard: P205/65R15 (Base models), P215/60R16 (Optional/Higher trims)
Safety Features
Ratings
NHTSA Frontal Driver: Adequate (4-star rating in some tests)
NHTSA Frontal Passenger: Adequate (4-star rating in some tests)
IIHS Frontal Offset: Good (Good rating in frontal offset crash test)
Active Features
ABS: Standard on most models; Anti-lock Braking System (ABS) available/standard depending on trim.
Traction Control: Optional on some models.
Passive Features
Airbags Front: Driver and front passenger airbags (SRS - Supplemental Restraint System).
Seatbelts: Front 3-point height-adjustable seat belts with pretensioners; rear 3-point seat belts.
Child Anchors: LATCH (Lower Anchors and Tethers for Children) system not standard in 1999 but may be present on later models or as an aftermarket addition; manual will detail child seat installation.
Technology Features
Infotainment
Audio System: Factory AM/FM stereo with cassette player and optional CD player. Available premium sound systems with amplifier.
Climate Control: Manual climate control standard; Optional automatic climate control with digital display on higher trims.
Driver Assistance
Cruise Control: Standard on most models.
Keyless Entry: Optional feature, often integrated with remote key fob.
Connectivity
Diagnostic Interface: OBD-II (On-Board Diagnostics II) compliant, with diagnostic connector located under the dashboard.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Original spec may have been 3,000 miles for conventional oil.
Transmission Fluid Change: Every 30,000 miles (48,000 km) or 2 years, whichever comes first. Inspect filter and gasket condition during service.
Coolant Flush: Every 100,000 miles (160,000 km) or 5 years, whichever comes first. Use Ford specified Gold concentrated coolant (or equivalent) mixed 50/50 with distilled water.
Spark Plug Replacement Vulcan: Approximately every 100,000 miles (160,000 km) with original platinum-tipped plugs. Check manual for exact interval based on plug type.
Spark Plug Replacement Duratec: Approximately every 100,000 miles (160,000 km) with original platinum-tipped plugs. Check manual for exact interval based on plug type.
Fluid Specifications
Engine Oil Type: API SG or SH certified, SAE 5W-30 viscosity grade (check owner's manual for specific climate/temperature recommendations).
Engine Oil Capacity: 3.8 US quarts (3.6 liters) with filter for 3.0L Vulcan; 4.5 US quarts (4.3 liters) with filter for 3.0L Duratec.
Power Steering Fluid: Mercon Automatic Transmission Fluid (ATF)
Brake Fluid Type: DOT 3
Known Issues
Issue 1: Intake manifold gasket leaks (plastic manifolds often develop cracks leading to coolant or vacuum leaks).
Issue 2: Transmission issues (especially AX4N/AX4S), including hard shifting, delayed engagement, and torque converter shudder, often related to internal wear or solenoid issues.
Issue 3: Cracked exhaust manifolds (especially on the Vulcan V6) can cause ticking noises and emissions issues.
Issue 4: Power steering pump or rack leaks.
Issue 5: Window regulator failures.
Vehicle History
Brand Heritage
Ford Legacy: Ford Motor Company, established in 1903, a long history of producing popular and influential vehicles across various segments.
Model Evolution
Taurus Introduction: The Ford Taurus was introduced for the 1986 model year and quickly became one of the best-selling cars in North America, known for its aerodynamic design and front-wheel-drive layout.
Fourth Generation Launch: The fourth generation (DN101) was launched for the 1996 model year, and the 1999 model represents a mid-cycle update of this generation, featuring subtle styling refinements and powertrain improvements.
Production
Production Locations: Primary manufacturing plants included Chicago, Illinois, and Atlanta, Georgia.
Production Years Fourth Gen: 1996-1999
Awards & Recognition
Recognitions
Car Of The Year Heritage: While specific awards for the 1999 model are less prominent, the Taurus platform as a whole was a major success, often featuring on Car and Driver's Ten Best lists in earlier generations.
Ratings
Safety Ratings General: The Taurus generally received good to adequate safety ratings for its time, with the manual detailing specific tests and findings.
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