Geely CK Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011 2012
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🏷️ Basic Information Identification Make: Geely Model: CK Model Alias: Geely CK, Geely CK Sedan, Geely CK Hatchback, CK1 Product Name: Geely CK Complete Workshop Service Repair Manual 2005-2012 Generation Primary Generation Years: 2005-2012 Codes Platform Code: Likely derived from Toyota B platform variants or similar compact car architectures of the era. 👋 Introduction Market Position Target Audience: Geely CK owners, DIY mechanics, independent repair shops. Value Proposition: Enables significant cost savings by empowering owners to perform their own maintenance and repairs. Competitive Analysis Competitive Advantage: Provides comprehensive coverage for specific model years, often scarce for vehicles of this segment and origin in readily available aftermarket formats. Key Features Ease Of Use: Features step-by-step instructions and illustrations for user-friendliness. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access. Permanence: Yours to keep forever once downloaded. 📋 Manual Details Coverage Areas All Models Trims Engines Transmissions: Yes Page Count Estimated Page Count: Likely 800-1200+ pages (typical for comprehensive workshop manuals covering multiple model years and variants). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling. Fuel System: Fuel injection, fuel pump, fuel filter, fuel lines, injectors, throttle body. Ignition System: Spark plugs, ignition coils, ignition timing, sensors. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Transmission Manual: Clutch, gearbox assembly, gears, synchromesh, shift mechanism, internal components. Transmission Automatic: If applicable, automatic transmission assembly, valve body, torque converter, internal components. Drivetrain: Axles, driveshafts, CV joints, differential. Suspension Front: Struts, springs, control arms, ball joints, bushings, wheel bearings. Suspension Rear: Shock absorbers, springs, trailing arms, bushings, sway bars. Steering System: Steering column, steering rack, power steering pump (if applicable), tie rods, steering linkage. Brake System: Brake calipers, rotors, pads, master cylinder, brake lines, parking brake, ABS (if equipped). Electrical System Overview: Wiring diagrams, component locations, fuse/relay box diagrams. Battery Charging System: Alternator, starter motor, battery. Lighting System: Headlights, taillights, interior lights, wiring. Instrumentation Gauges: Speedometer, tachometer, fuel gauge, warning lights. Climate Control HVAC: Air conditioning system, heater, ventilation, blower motor, controls. Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, seals. Body Interior: Seats, dashboard, trim panels, carpeting, headliner. Safety Systems: Airbags, seat belts, structural safety. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting: Diagnostic procedures, common problems, fault finding guides. Engine Repair: Engine overhaul, component replacement, timing belt/chain replacement. Transmission Repair: Clutch replacement, gearbox disassembly/assembly, internal repairs. Brake Repair: Brake pad/rotor replacement, caliper service, bleeding the brake system. Suspension Steering Repair: Component replacement, alignment procedures (basic guidance). Electrical Diagnostics: Wiring troubleshooting, sensor testing, component replacement. Bodywork Repair: Panel replacement, dent repair, glass replacement. Climate Control Repair: Refrigerant service (with appropriate safety warnings), component replacement. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul. Includes detailed specifications and procedures. 📊 Manual Specifications File Format Digital Format: PDF Software Requirements: Adobe Reader (free) Print Quality Printability: Printable (individual pages or entire manual) Image Quality: High quality (implied by description, crucial for repair clarity) Binding Type Binding Type: N/A (Downloadable) Paper Type Paper Type: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Displacement Common: Typically 1.3L and 1.5L (e.g., JL474Q series engines derived from Suzuki/Daihatsu designs). Performance Horsepower Range: Approximately 80-100 hp depending on engine variant. Torque Range: Approximately 100-130 Nm depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline Other Specs Engine Layout: Inline 4-cylinder Valvetrain: SOHC or DOHC (depending on specific engine) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (availability may vary by market and year). Features Transmission Fluid Type: Manual: API GL-4, viscosity typically 75W-90 or 80W-90. Automatic: ATF Dexron-III or equivalent (check specific manual). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Length Approximate Sedan: ~4330 mm Width Approximate: ~1690 mm Height Approximate: ~1450 mm Weights Curb Weight Approximate: ~1050-1150 kg 🛡️ Safety Features Ratings Crash Test Ratings: Limited public data for early models, likely comparable to other entry-level compacts of its era. Manual will detail safety system design. Active Features ABS Availability: Optional on some trims/years. Ebd Availability: Often coupled with ABS if equipped. Passive Features Airbags: Driver and front passenger airbags standard on most models, side airbags may be optional. Seat Belts: Three-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player; speaker count varies by trim. Driver Assistance Basic Driver Aids: Availability of ABS and EBD is model-dependent. No advanced driver-assistance systems (ADAS) expected. Connectivity Connectivity Features: Limited to basic audio inputs, if any. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000...
Geely CK Complete Workshop Service Repair Manual 2005-2012
Generation
Primary Generation Years:
2005-2012
Codes
Platform Code:
Likely derived from Toyota B platform variants or similar compact car architectures of the era.
👋 Introduction
Market Position
Target Audience:
Geely CK owners, DIY mechanics, independent repair shops.
Value Proposition:
Enables significant cost savings by empowering owners to perform their own maintenance and repairs.
Competitive Analysis
Competitive Advantage:
Provides comprehensive coverage for specific model years, often scarce for vehicles of this segment and origin in readily available aftermarket formats.
Key Features
Ease Of Use:
Features step-by-step instructions and illustrations for user-friendliness.
Accessibility:
Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access.
Permanence:
Yours to keep forever once downloaded.
📋 Manual Details
Coverage Areas
All Models Trims Engines Transmissions:
Yes
Page Count
Estimated Page Count:
Likely 800-1200+ pages (typical for comprehensive workshop manuals covering multiple model years and variants).
Refrigerant service (with appropriate safety warnings), component replacement.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul. Includes detailed specifications and procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Software Requirements:
Adobe Reader (free)
Print Quality
Printability:
Printable (individual pages or entire manual)
Image Quality:
High quality (implied by description, crucial for repair clarity)
Binding Type
Binding Type:
N/A (Downloadable)
Paper Type
Paper Type:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
Typically 1.3L and 1.5L (e.g., JL474Q series engines derived from Suzuki/Daihatsu designs).
Performance
Horsepower Range:
Approximately 80-100 hp depending on engine variant.
Torque Range:
Approximately 100-130 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline
Other Specs
Engine Layout:
Inline 4-cylinder
Valvetrain:
SOHC or DOHC (depending on specific engine)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (availability may vary by market and year).
Features
Transmission Fluid Type:
Manual: API GL-4, viscosity typically 75W-90 or 80W-90. Automatic: ATF Dexron-III or equivalent (check specific manual).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Length Approximate Sedan:
~4330 mm
Width Approximate:
~1690 mm
Height Approximate:
~1450 mm
Weights
Curb Weight Approximate:
~1050-1150 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited public data for early models, likely comparable to other entry-level compacts of its era. Manual will detail safety system design.
Active Features
ABS Availability:
Optional on some trims/years.
Ebd Availability:
Often coupled with ABS if equipped.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models, side airbags may be optional.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player; speaker count varies by trim.
Driver Assistance
Basic Driver Aids:
Availability of ABS and EBD is model-dependent. No advanced driver-assistance systems (ADAS) expected.
Connectivity
Connectivity Features:
Limited to basic audio inputs, if any.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for precise interval).
Timing Belt Replacement:
Crucial service, typically recommended every 60,000-100,000 km or 4-6 years, depending on engine and material. Critical to follow manual's recommendation.
Fluid Specifications
Engine Oil Type:
API SJ/SL or higher, viscosity typically 5W-30 or 10W-40 (check manual for exact specification and capacity).
Coolant Type:
Ethylene glycol based antifreeze (e.g., HOAT or OAT type, usually green or red). Capacity around 5-6 liters. Check manual for specific type and interval.
Minor electrical gremlins can occur with age, often related to grounding points or connectors. Wiring diagrams in manual are essential.
Timing Belt Failure Risk:
High risk of catastrophic engine damage if timing belt breaks or skips. Strict adherence to replacement intervals is vital.
📚 Vehicle History
Brand Heritage
Manufacturer:
Geely Automobile Holdings Limited, a major Chinese automotive manufacturer.
Model Evolution
Development Basis:
The Geely CK was developed with significant influence from Japanese compact car designs, particularly from Toyota. This influence is evident in its platform, powertrain, and overall styling.
Production
Production Period:
Produced roughly from 2003/2004 through the early 2010s, with the manual covering the 2005-2012 facelifted/updated versions.
Manufacturing Locations:
Primarily manufactured in China.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
No widely publicized awards or specific safety certifications are typically associated with this model in major Western markets. The manual provides technical data, not marketing awards.
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