🏷️ Basic Information Identification Make: GEM Model: E825 Model Year Range: 2002-2004 Vehicle Type: Neighborhood Electric Vehicle (NEV) Powertrain: Electric Codes Chassis Code: E825 👋 Introduction Market Position Segment: Low-speed vehicle (LSV) / Neighborhood Electric Vehicle (NEV) Target Use: Short-distance urban travel, campus mobility, gated communities Competitive Analysis Competitors: Other GEM models, emerging NEV manufacturers of the era Key Features Vehicle Attributes: Compact size, electric powertrain, user-friendly operation Manual Attributes: Instant download, printable pages, accessible via smart devices 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair Target Audience: DIY enthusiasts and professional mechanics Page Count Estimated Pages: N/A (Digital Format) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain And Drivetrain: Electric motor, battery system, charging system, controllers, onboard charger, differential Chassis And Suspension: Frame, suspension components (front and rear), steering system, wheel bearings Braking System: Hydraulic brake system, parking brake, brake pads, rotors, lines Electrical System: 12V auxiliary battery system, lighting, instrumentation, wiring diagrams, fuses, relays Body And Interior: Body panels, doors, seating, interior trim, HVAC (if applicable) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes (if applicable), battery maintenance, tire rotation Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, common fault codes Repair: Component replacement, adjustments, system repairs, disassembly and reassembly Diagnostics: Detailed diagnostic flowcharts and procedures for electrical and mechanical systems Technical Depth Depth: Complete disassembly and reassembly of major components, detailed schematics Detail Level: Step-by-step instructions with exploded views and detailed diagrams 📊 Manual Specifications File Format Compatibility: Adobe PDF Reader recommended for optimal display Print Quality Graphics Quality: Top quality images/graphics Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format - Printable) ⚙️ Engine Specifications Primary Engine Motor Type: AC Induction Motor (typical for GEM vehicles of this era) Battery Type: Deep-cycle Lead-Acid batteries (common for 2002-2004 models, may have options for later upgrades) Battery Voltage: Typically 48V or 72V depending on configuration Charging System: Onboard charger, standard household outlet charging capability (Level 1) Performance Top Speed: Limited to 25 mph (per NEV regulations) Fuel System Fuel Type: Electricity 🔧 Transmission Standard Type: Single-speed reduction gear Drive Layout: Rear-wheel drive Features Operation: Forward/Neutral/Reverse selector 📐 Dimensions Exterior Length: Approximately 90-100 inches (varies slightly by configuration) Width: Approximately 50-60 inches Height: Approximately 60-70 inches Weights Curb Weight: Approximately 700-900 lbs (excluding driver and passengers, significantly impacted by battery pack) Gross Vehicle Weight Rating: Typically around 1200-1500 lbs 🛡️ Safety Features Ratings Crash Test Ratings: As a NEV, crash safety standards are different from conventional vehicles; typically designed for low-speed impacts. Active Features Braking: Hydraulic disc or drum brakes (depending on axle and model year) Passive Features Restraints: Seat belts (typically 3-point) Lighting: Headlights, taillights, brake lights, turn signals (required for NEV operation on public roads) 💡 Technology Features Infotainment Dashboard: Basic instrumentation including speed, battery charge level, and indicator lights. Driver Assistance Features: Limited to basic safety features like lights and turn signals; advanced driver-assistance systems (ADAS) are not typical for this model. Connectivity Features: No advanced connectivity features like Bluetooth or Wi-Fi; communication is generally limited to vehicle diagnostics. 🔧 Maintenance Service Intervals Battery Check: Regular visual inspection for corrosion and secure connections; watering of lead-acid batteries (if applicable) as per manual guidance. Tire Rotation: Recommended every 5,000-7,500 miles or as per tire manufacturer recommendations. Brake Inspection: Annual inspection, or more frequently if experiencing performance issues. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification) Coolant: N/A (Electric vehicles typically do not have engine coolant in the traditional sense, though motor/controller cooling might exist) Gear Oil: Specific synthetic gear oil (refer to manual for viscosity and type, e.g., 75W-90 or similar) Known Issues Battery Life: Degradation of lead-acid batteries over time, requiring replacement every 3-5 years depending on usage and maintenance. Electrical Connections: Corrosion or loosening of battery terminals and other high-current connections. Charging System: Onboard charger failures or charging port issues. 📚 Vehicle History Brand Heritage Manufacturer: Global Electric Motorcars (GEM), a subsidiary of Chrysler at one point. Model Evolution Development: GEM vehicles were pioneers in the NEV segment, focusing on efficiency and urban mobility. Production Production Period: GEM has been in production with various ownership changes since the late 1990s. 🏆 Awards & Recognition Recognitions Industry Awards: GEM vehicles were recognized for their contribution to urban electric mobility and were adopted by many municipalities and corporations for specific use cases. Certifications Nevr Compliance: Certified as a Neighborhood Electric Vehicle (NEV) allowing operation on roads with speed limits of 35 mph or less.