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GILERA DNA 50 Service Manual DNA50 Workshop

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🏷️ Basic Information Identification Make: Gilera Model: DNA 50 Vehicle Type: Sport Scooter / Moped Frame Number Prefix: ZAPC2700000001001 👋 Introduction Market Position Vehicle Segment: High-performance 50cc sport scooter, often positioned as an entry-level performance machine. Competitive Analysis Key Competitors: Aprilia SR50, Malaguti F12, Yamaha Aerox, MBK Nitro, Piaggio Zip SP Key Features Design Philosophy: Sportbike-inspired styling with scooter practicality, aiming to bridge the gap between scooters and motorcycles. Manual Purpose: Empowering owners and technicians with detailed mechanical knowledge for maintenance and repair. Manual Value Proposition Diy Focus: Enables owners to perform common maintenance tasks and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Language: English Applicable Models: Gilera DNA 50 with Frame Numbers ZAPC2700000001001 onwards Geographic Coverage: Likely Global, based on manual language and model availability Page Count Page Count Estimate: Variable (PDF format, printable; specific count not provided but implies comprehensive) Manual Type Manual Type: Service Manual / Workshop Manual Format Format: PDF Download Accessibility: PC Windows and MAC compatible, no installation required Features Printability: Printable sections available Portability: Save on phone for garage use 📖 Manual Coverage Systems Covered Engine Overhaul: Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component') Transmission System: Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component') Braking System: Yes (explicitly mentioned: 'brake pads') Suspension System: Yes (implied by 'beautiful bike' and 'dismantling of each individual component') Cooling System: Yes (implied by routine maintenance, likely liquid-cooled for this model) Fuel System: Yes (implied by 'oil change', 'air filter', 'oil filter') Exhaust System: Yes (implied by routine maintenance and repair) Frame And Bodywork: Yes (implied by 'dismantling of each individual component' and 'beautiful bike') Electrical System: No (explicitly stated: 'DOES NOT INCLUDE ELECTRICAL DIAGRAMS') Procedures Included Routine Maintenance: Yes (explicitly mentioned: 'routine maintenance and repairs', 'oil change', 'air filter', 'oil filter', 'brake pads', 'make the coupon DIY') Troubleshooting: Implied (comprehensive picture, step-by-step guidance) Component Dismantling Reassembly: Yes (explicitly mentioned: 'dismantling of each individual component') Technical Data Provision: Yes (explicitly mentioned: 'original special use keys', 'clamping force of the bolts') Technical Depth Depth: Comprehensive for mechanical aspects, basic for electrical. Suitable for owners and mechanics. Diagnostic Capability: Mechanical diagnostics and repair procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Print Quality Print Quality Implied: High (for clear picture and technical details) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement: Approximately 49.4 cc Bore X Stroke: Approx. 39.0 mm x 41.4 mm (typical for Piaggio/Minarelli AM6 based engines) Cooling Method: Liquid Cooling Performance Horsepower Estimate: Typically 5-7 HP (depending on specific engine tune and emissions regulations) Torque Estimate: Approx. 4-5 Nm (depending on specific engine tune) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12 or similar) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: 2-stroke pre-mix oil (separate oil tank for automatic mixing) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Centrifugal clutch Features Gear Reduction: Primary and secondary reduction gears Fluid Requirements Gear Oil Type: EP 80W-90 (common for geared final drives) Gear Oil Capacity: Approx. 0.15 - 0.20 Liters (typical) 📐 Dimensions Exterior Length: Approx. 1750 mm (typical) Width: Approx. 740 mm (typical) Height: Approx. 1100 mm (typical) Weights Dry Weight: Approx. 105-110 kg (typical) Gvwr: Not specified, but typically around 250-300 kg for 50cc scooters Cargo Under Seat Storage: Yes (standard for scooters, capable of holding a full-face helmet) 🛡️ Safety Features Active Features Front Brake: Disc brake (likely hydraulic) Rear Brake: Disc brake (likely hydraulic) Lighting: Headlight, taillight, turn signals (standard) Passive Features Frame Construction: Steel frame (typical for scooters) Wheels: Alloy wheels (common for this sporty model) Tires Front: 120/70-13 (typical) Tires Rear: 130/60-13 (typical) 💡 Technology Features Infotainment Dashboard: Analog speedometer, digital display for fuel level, odometer, trip meter (features vary by specific year/market) Driver Assistance ABS: Not typically available on the 50cc model. Connectivity Usb Charging: Not typically available on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (check manual for exact) Air Filter Cleaning Replacement: Every 3,000-6,000 km (depending on operating conditions) Spark Plug Replacement: Every 5,000-8,000 km Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Specification: API TC or JASO FD certified 2-stroke synthetic oil Coolant Specification: Ethylene glycol-based coolant, 50% mix with distilled water Known Issues Common Wear Items: Drive belt, clutch shoes, variator rollers, spark plug, piston rings (due to high-revving nature) Common Issues Carburetor Tuning: Can be sensitive to altitude and air filter condition, may require re-jetting after modifications. Cooling System Leaks: Potential for hose leaks or radiator issues if not maintained. 📚 Vehicle History Brand Heritage Brand Origin: Gilera is an Italian motorcycle manufacturer with a...
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GILERA DNA 50 Service Manual DNA50 Workshop
🏷️ Basic Information
Identification
Make:
Gilera
Model:
DNA 50
Vehicle Type:
Sport Scooter / Moped
Frame Number Prefix:
ZAPC2700000001001
👋 Introduction
Market Position
Vehicle Segment:
High-performance 50cc sport scooter, often positioned as an entry-level performance machine.
Competitive Analysis
Key Competitors:
Aprilia SR50, Malaguti F12, Yamaha Aerox, MBK Nitro, Piaggio Zip SP
Key Features
Design Philosophy:
Sportbike-inspired styling with scooter practicality, aiming to bridge the gap between scooters and motorcycles.
Manual Purpose:
Empowering owners and technicians with detailed mechanical knowledge for maintenance and repair.
Manual Value Proposition
Diy Focus:
Enables owners to perform common maintenance tasks and repairs, saving on labor costs.
📋 Manual Details
Coverage Areas
Language:
English
Applicable Models:
Gilera DNA 50 with Frame Numbers ZAPC2700000001001 onwards
Geographic Coverage:
Likely Global, based on manual language and model availability
Page Count
Page Count Estimate:
Variable (PDF format, printable; specific count not provided but implies comprehensive)
Manual Type
Manual Type:
Service Manual / Workshop Manual
Format
Format:
PDF Download
Accessibility:
PC Windows and MAC compatible, no installation required
Features
Printability:
Printable sections available
Portability:
Save on phone for garage use
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component')
Transmission System:
Yes (implied by 'routine maintenance and repairs', 'dismantling of each individual component')
Braking System:
Yes (explicitly mentioned: 'brake pads')
Suspension System:
Yes (implied by 'beautiful bike' and 'dismantling of each individual component')
Cooling System:
Yes (implied by routine maintenance, likely liquid-cooled for this model)
Fuel System:
Yes (implied by 'oil change', 'air filter', 'oil filter')
Exhaust System:
Yes (implied by routine maintenance and repair)
Frame And Bodywork:
Yes (implied by 'dismantling of each individual component' and 'beautiful bike')
Electrical System:
No (explicitly stated: 'DOES NOT INCLUDE ELECTRICAL DIAGRAMS')
Procedures Included
Routine Maintenance:
Yes (explicitly mentioned: 'routine maintenance and repairs', 'oil change', 'air filter', 'oil filter', 'brake pads', 'make the coupon DIY')
Troubleshooting:
Implied (comprehensive picture, step-by-step guidance)
Component Dismantling Reassembly:
Yes (explicitly mentioned: 'dismantling of each individual component')
Technical Data Provision:
Yes (explicitly mentioned: 'original special use keys', 'clamping force of the bolts')
Technical Depth
Depth:
Comprehensive for mechanical aspects, basic for electrical. Suitable for owners and mechanics.
Diagnostic Capability:
Mechanical diagnostics and repair procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF
Print Quality
Print Quality Implied:
High (for clear picture and technical details)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, liquid-cooled
Displacement:
Approximately 49.4 cc
Bore X Stroke:
Approx. 39.0 mm x 41.4 mm (typical for Piaggio/Minarelli AM6 based engines)
Cooling Method:
Liquid Cooling
Performance
Horsepower Estimate:
Typically 5-7 HP (depending on specific engine tune and emissions regulations)
Torque Estimate:
Approx. 4-5 Nm (depending on specific engine tune)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12 or similar)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type:
2-stroke pre-mix oil (separate oil tank for automatic mixing)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Centrifugal clutch
Features
Gear Reduction:
Primary and secondary reduction gears
Fluid Requirements
Gear Oil Type:
EP 80W-90 (common for geared final drives)
Gear Oil Capacity:
Approx. 0.15 - 0.20 Liters (typical)
📐 Dimensions
Exterior
Length:
Approx. 1750 mm (typical)
Width:
Approx. 740 mm (typical)
Height:
Approx. 1100 mm (typical)
Weights
Dry Weight:
Approx. 105-110 kg (typical)
Gvwr:
Not specified, but typically around 250-300 kg for 50cc scooters
Cargo
Under Seat Storage:
Yes (standard for scooters, capable of holding a full-face helmet)
🛡️ Safety Features
Active Features
Front Brake:
Disc brake (likely hydraulic)
Rear Brake:
Disc brake (likely hydraulic)
Lighting:
Headlight, taillight, turn signals (standard)
Passive Features
Frame Construction:
Steel frame (typical for scooters)
Wheels:
Alloy wheels (common for this sporty model)
Tires Front:
120/70-13 (typical)
Tires Rear:
130/60-13 (typical)
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, digital display for fuel level, odometer, trip meter (features vary by specific year/market)
Driver Assistance
ABS:
Not typically available on the 50cc model.
Connectivity
Usb Charging:
Not typically available on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (check manual for exact)
Air Filter Cleaning Replacement:
Every 3,000-6,000 km (depending on operating conditions)
Spark Plug Replacement:
Every 5,000-8,000 km
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Specification:
API TC or JASO FD certified 2-stroke synthetic oil
Coolant Specification:
Ethylene glycol-based coolant, 50% mix with distilled water
Known Issues
Common Wear Items:
Drive belt, clutch shoes, variator rollers, spark plug, piston rings (due to high-revving nature)
Common Issues
Carburetor Tuning:
Can be sensitive to altitude and air filter condition, may require re-jetting after modifications.
Cooling System Leaks:
Potential for hose leaks or radiator issues if not maintained.
📚 Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history, founded in 1909. Now part of the Piaggio Group.
Model Evolution
Dna 50 Introduction:
The Gilera DNA 50 was introduced in the early 2000s as a sporty alternative in the 50cc scooter segment.
Production
Manufacturing Location:
Italy (under Piaggio Group)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this manual, but the Gilera DNA line has been well-regarded for its sporty design.
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