The Gilera Fuoco 500 is a premium, performance-oriented three-wheeled scooter produced between 2007 and 2009, sharing its platform basis with the Piaggio MP3. Engineered in Italy, this unique trike is designed for riders seeking enhanced stability and power, featuring a distinctive dual front-wheel suspension system and a potent 492.7 cc single-cylinder engine producing approximately 40 horsepower. Its innovative 'Roll Lock' system allows it to remain upright when stationary, a significant advantage for maneuverability and rider confidence. The Fuoco 500 offers a comfortable riding position, ample storage, and a robust braking system, making it a compelling option in the maxi-scooter segment. This comprehensive service repair workshop manual provides extensive diagnostic and repair procedures for the Gilera Fuoco 500, covering all aspects from routine maintenance to complete engine rebuilds and advanced diagnostics. Within its pages, you will find detailed information on the powertrain, including the 500cc Master engine and fuel system; the chassis, encompassing suspension, steering, and braking systems; and the electrical system, from ignition to wiring diagrams. The manual also details bodywork, common maintenance tasks such as oil changes and filter replacements, troubleshooting common faults, and repair procedures for all major components. It serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Year: 2007-2009 Type: Three-wheeled Scooter / Trike Codes Platform Code: MP3 Platform Basis 👋 Introduction Market Position Positioning: Premium, performance-oriented three-wheeled scooter targeting riders seeking stability and power. Competitive Analysis Key Competitors: Piaggio MP3 500, Yamaha Tricity 300 (later models), other maxi-scooters with similar displacement. Key Features Unique Selling Points: Advanced dual front-wheel suspension system offering superior stability, powerful 500cc engine, comfortable riding position, ample storage. 📋 Manual Details Coverage Areas Primary Coverage: All diagnostic and repair procedures Secondary Coverage: Maintenance, rebuild, refurbishment, restoration Page Count Estimated Page Count: Extensive (A-Z coverage) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (500cc Master engine), Fuel System, Exhaust System Chassis: Suspension (front and rear), Steering, Braking System (front and rear disc brakes), Wheels, Tires Electrical: Ignition System, Lighting System, Battery, Charging System, Starter System, Wiring Diagrams, Electronic Control Unit (ECU) Bodywork: Body Panels, Fairings, Seat, Storage Compartments, Fasteners Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake pad inspection/replacement, tire pressure checks, chain adjustment (if applicable for some variants, though Fuoco is belt-driven), coolant checks Troubleshooting: Diagnostic procedures for common faults, error code interpretation (if applicable to ECU) Repair And Rebuild: Engine disassembly and reassembly, transmission service, suspension component replacement, brake system overhaul, electrical component diagnosis and repair Technical Depth Depth: Comprehensive, covering all aspects from basic checks to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages for individual repair tasks, allowing for fresh copies as needed. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC Displacement: 492.7 cc (approx.) Performance Horsepower: Approx. 40 HP @ 7,000 rpm (varies slightly by region/tuning) Torque: Approx. 46 Nm @ 5,250 rpm (varies slightly by region/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body Ignition: Electronic Ignition Cooling Cooling System: Liquid Cooling with Fan 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A Features Drive Type: Belt Drive to Rear Wheel 📐 Dimensions Exterior Length: Approx. 2235 mm Width: Approx. 815 mm (at handlebars) Height: Approx. 1480 mm (to windshield top) Weights Dry Weight: Approx. 275 kg Gross Vehicle Weight Rating: N/A (Typically not specified for scooters in this way) Fuel Capacity: Approx. 12 Liters (including reserve) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable in the same way as cars; focus on stability and braking performance. Active Features Stability System: Patented 'Roll Lock' electronic suspension tilt lock for standing still. Braking: Three-disc braking system (two front, one rear) with integrated braking capabilities. ABS often optional or standard on later models/specific markets. Passive Features Lighting: Halogen headlights, LED taillights and indicators (market dependent). 💡 Technology Features Infotainment Dashboard: Analog speedometer, tachometer, digital display for fuel level, temperature, odometer, clock, and warning lights. Driver Assistance ABS Availability: Optional or standard depending on market and specific model variant. Manual will cover its diagnostics. Connectivity Connectivity Features: N/A (No Bluetooth or smartphone integration on this generation). 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000 - 6,000 km or annually, whichever comes first. Air Filter Replacement: Every 10,000 - 12,000 km, inspect more frequently. Spark Plug Replacement: Every 10,000 - 15,000 km, depending on plug type. Transmission Oil Change: Refer to manual for specific interval, typically longer than engine oil. Fluid...