This comprehensive factory service workshop repair manual provides in-depth information and detailed instructions for servicing and repairing your GMC Savana or Chevrolet Express van, covering models from 1996 to 2002. This manual is the same one utilized by technicians at authorized dealerships, ensuring you have access to the most accurate and up-to-date repair information. It covers a wide range of repairs and service procedures, from basic maintenance like oil changes to complex tasks like transmission rebuilds. Expect to find detailed information on every major system of your vehicle, including: * **General Information:** This section provides an overview of the vehicle's specifications, including dimensions, weights, and capacities. It also includes information on safety procedures, diagnostic tools, and troubleshooting techniques. * **Engine Mechanical System:** Covers the operation, maintenance, and repair of the engine, including components like the cylinder head, crankshaft, pistons, connecting rods, and valves. * **Engine Electrical System:** Provides detailed information on the electrical system of the engine, including the starter, alternator, ignition system, and wiring diagrams. * **Emission Control System:** Details the operation and maintenance of the vehicle's emissions control system, including the catalytic converter, oxygen sensors, and evaporative emissions system. * **Fuel System:** Covers the fuel system from the fuel tank to the engine, including the fuel pump, fuel lines, fuel injectors, and fuel pressure regulator. * **Clutch System:** Provides information on the operation and maintenance of the clutch system, including the clutch disc, pressure plate, and release bearing. * **Manual Transaxle System:** Details the operation, maintenance, and repair of the manual transmission, including gear selection, shifting mechanisms, and troubleshooting. * **Automatic Transaxle System:** Covers the operation, maintenance, and repair of the automatic transmission, including the torque converter, valve body, and transmission fluid. * **Driveshaft and Axle:** Provides information on the driveshaft, axles, and related components, including the differential, wheel bearings, and universal joints. * **Suspension System:** Details the operation, maintenance, and repair of the suspension system, including the springs, shocks, struts, and control arms. * **Steering System:** Covers the steering system, including the steering wheel, steering column, steering gear, and tie rods. * **Restraint System:** Provides information on the operation and maintenance of the safety restraint system, including the airbags, seatbelts, and pretensioners. * **Brake System:** Details the operation, maintenance, and repair of the brake system, including the brake calipers, rotors, pads, and master cylinder. * **Body (Interior and Exterior):** Provides information on the body of the vehicle, including the interior and exterior trim, doors, windows, and seats. * **Body Electrical System:** Covers the electrical system of the body, including the lighting, accessories, and wiring diagrams. * **Heating, Ventilation, Air Conditioning:** Details the operation, maintenance, and repair of the heating, ventilation, and air conditioning system, including the HVAC controls, blower motor, and refrigerant system. This comprehensive manual is an invaluable resource for anyone working on a GMC Savana or Chevrolet Express van, whether you're a professional mechanic or a DIY enthusiast. With its clear instructions, detailed diagrams, and thorough information, this manual will help you diagnose and fix any problem you encounter.

The GMC Savana and Chevrolet Express, produced from 1996 to 2002, represent a generation of full-size vans renowned for their durability and versatility. The Savana and Express were available in a range of configurations, including cargo vans, passenger vans, cutaway chassis, and chassis cabs, catering to diverse needs from commercial fleet operations to personal transportation. These vans were powered by a selection of gasoline and diesel engines, with the gasoline offerings featuring the robust Vortec V8 series, known for their reliability and power. The 6.5L Duramax diesel, which made its debut in this generation, provided exceptional torque and fuel efficiency. The Savana and Express were notable for their robust construction, featuring a ladder frame chassis that provided a strong foundation for hauling heavy loads. Beyond their basic transportation capabilities, the Savana and Express were adaptable to an array of uses. The cargo vans provided ample space for goods and materials, while the passenger vans accommodated large groups with comfort and safety features. The cutaway chassis offered a blank canvas for bodybuilders, allowing for specialized applications like ambulances, mobile offices, and recreational vehicles. The Savana and Express became a staple in industries ranging from delivery and transportation to construction and emergency services. However, these vans were not without their flaws. The earlier models were known for their lack of refinement in terms of ride quality and interior comfort. Additionally, issues with the transmission and electrical system were documented by some owners. Nevertheless, the Savana and Express solidified their reputation as dependable and hard-working vehicles, serving as a reliable workhorse for a wide variety of applications.