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Harley Davidson Electra Glide 1959-1969 Factory Repair Manua

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Model Variant: FL Series (Hydra-Glide, Duo-Glide, Electra-Glide) Codes Product Code Identifier: 1959-1969 Factory Repair Manual Download PDF Generation Generation Covered: First Generation Electra Glide 👋 Introduction Market Position Positioning: The Electra Glide established the 'bagger' segment and defined the full-dress touring motorcycle. This manual covers a pivotal era in its development. Competitive Analysis Competitors Era: While Harley-Davidson dominated the large-displacement American V-twin market, touring capabilities were distinct. Competitors might include Indian motorcycles in earlier years, but by the 1960s, Harley-Davidson was largely unchallenged in its segment. Key Features Key Features Model: Large V-twin engine, comfortable touring ergonomics, integrated fairing and saddlebags (Electra Glide designation), long-distance capability. Key Features Manual: Official factory repair data, essential for accurate diagnosis, maintenance, and restoration of these classic machines. 📋 Manual Details Coverage Areas Years Covered: 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969 Page Count Estimated Page Count: Extensive (Specific page count not provided in product description, but indicative of comprehensive factory documentation) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine: Panhead (74ci/1200cc OHV V-twin) and Shovelhead (74ci/1200cc OHV V-twin) engines, including disassembly, assembly, inspection, and repair of all internal components, cooling systems, lubrication systems. Transmission: 4-speed constant mesh manual transmission, including clutch, gearbox disassembly, assembly, maintenance, and troubleshooting. Electrical System: Ignition system (magneto, battery ignition), lighting systems (headlight, tail light, turn signals), charging system (generator, voltage regulator), starter system, wiring diagrams, component testing and repair. Fuel System: Carburetor (e.g., Linkert, Keihin), fuel tanks, fuel lines, fuel pump (if applicable), adjustment and troubleshooting. Brakes: Front and rear drum brake systems, including adjustment, component replacement, and hydraulic system maintenance (where applicable). Suspension: Front fork (leading link/hydra-glide, later telescopic forks), rear swingarm suspension, shock absorbers, bearings, and bushings. Adjustment and service procedures. Frame And Body: Frame inspection, welding, alignment, body panel removal and installation, fairing (Electra-Glide specific) repair and mounting. Wheels And Tires: Wheel hub maintenance, spoke replacement, bearing service, tire fitting and balancing, rim specifications. Controls: Handlebar controls, throttle and clutch cables, brake levers, foot controls, shift lever, and linkages. Accessories: Information on factory-installed accessories such as radio, luggage systems, and fairing components as relevant to repair and maintenance. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, ignition timing, carburetor tuning, brake adjustments, tire pressure checks. Troubleshooting: Diagnostic procedures for common and uncommon issues related to engine performance, electrical faults, starting problems, braking issues, and more, often with symptom-based guides. Repair: Detailed step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major and minor components. Overhaul: Complete engine and transmission overhaul procedures, including critical tolerances, specifications, and part measurements. Wiring Diagrams: Comprehensive, factory-quality wiring diagrams illustrating all electrical circuits and component connections. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers routine maintenance to complete engine rebuilds and advanced diagnostics. Diagnostic Capabilities: Detailed fault finding charts, troubleshooting trees, and explanations of how systems should function, enabling accurate diagnosis of issues. Special Tools: Identification of specialized tools required for specific procedures, including measurements and part numbers where applicable. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval (dependent on original scan quality). Print Quality Quality: High-resolution scan of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Download PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin Displacement Early Years: 74 cubic inches (1200cc) Engine Designation Early: Panhead (FL) Engine Designation Late: Shovelhead (later models from 1966 onwards, initially as a 74ci, then expanded displacement) Bore X Stroke: Approximately 3.4375 in. x 4.00 in. (87.3 mm x 101.6 mm) for 74ci Compression Ratio Approx: 7.0:1 to 8.0:1 (varies by year and tune) Performance Horsepower Approx: 50-60 HP (est.) at peak RPM, but torque is the defining characteristic. Torque Approx: Significant low-end torque, estimated 70-80 ft-lbs. Fuel System Carburetor Examples: Linkert M-Series (e.g., M-74B, M-74) for most of the period, transitioning to Keihin butterfly carburetors on Shovelhead models. Fuel Type: Unleaded gasoline (modern equivalent suitable for classic engines, often with octane booster). Lubrication Oil System: Dry sump lubrication system with an external oil tank. Oil Type Specification: Specific Harley-Davidson approved oils or equivalent (e.g., HD 360 20W-50 for similar era engines). Manual will specify correct viscosity and API service classification. 🔧 Transmission Standard Transmission Type: 4-speed manual, constant mesh, foot-shifted (Rocker-clutch pedal for earlier models, transitioning to heel-toe shifter). Optional Optional Transmissions: None offered from factory during this period. Features Clutch Type: Dry multi-plate clutch, operated by hand lever. Transmission Fluid Type: Manual transmission fluid (e.g., Harley-Davidson 4-speed transmission fluid or equivalent). Manual will specify exact type and viscosity. 📐 Dimensions Exterior...
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Harley Davidson Electra Glide 1959-1969 Factory Repair ManuaHarley Davidson Electra Glide 1959-1969 Factory Repair ManuaHarley Davidson Electra Glide 1959-1969 Factory Repair ManuaHarley Davidson Electra Glide 1959-1969 Factory Repair Manua
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide
Model Variant:
FL Series (Hydra-Glide, Duo-Glide, Electra-Glide)
Codes
Product Code Identifier:
1959-1969 Factory Repair Manual Download PDF
Generation
Generation Covered:
First Generation Electra Glide
👋 Introduction
Market Position
Positioning:
The Electra Glide established the 'bagger' segment and defined the full-dress touring motorcycle. This manual covers a pivotal era in its development.
Competitive Analysis
Competitors Era:
While Harley-Davidson dominated the large-displacement American V-twin market, touring capabilities were distinct. Competitors might include Indian motorcycles in earlier years, but by the 1960s, Harley-Davidson was largely unchallenged in its segment.
Key Features
Key Features Model:
Large V-twin engine, comfortable touring ergonomics, integrated fairing and saddlebags (Electra Glide designation), long-distance capability.
Key Features Manual:
Official factory repair data, essential for accurate diagnosis, maintenance, and restoration of these classic machines.
📋 Manual Details
Coverage Areas
Years Covered:
1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969
Page Count
Estimated Page Count:
Extensive (Specific page count not provided in product description, but indicative of comprehensive factory documentation)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine:
Panhead (74ci/1200cc OHV V-twin) and Shovelhead (74ci/1200cc OHV V-twin) engines, including disassembly, assembly, inspection, and repair of all internal components, cooling systems, lubrication systems.
Transmission:
4-speed constant mesh manual transmission, including clutch, gearbox disassembly, assembly, maintenance, and troubleshooting.
Electrical System:
Ignition system (magneto, battery ignition), lighting systems (headlight, tail light, turn signals), charging system (generator, voltage regulator), starter system, wiring diagrams, component testing and repair.
Fuel System:
Carburetor (e.g., Linkert, Keihin), fuel tanks, fuel lines, fuel pump (if applicable), adjustment and troubleshooting.
Brakes:
Front and rear drum brake systems, including adjustment, component replacement, and hydraulic system maintenance (where applicable).
Suspension:
Front fork (leading link/hydra-glide, later telescopic forks), rear swingarm suspension, shock absorbers, bearings, and bushings. Adjustment and service procedures.
Frame And Body:
Frame inspection, welding, alignment, body panel removal and installation, fairing (Electra-Glide specific) repair and mounting.
Wheels And Tires:
Wheel hub maintenance, spoke replacement, bearing service, tire fitting and balancing, rim specifications.
Controls:
Handlebar controls, throttle and clutch cables, brake levers, foot controls, shift lever, and linkages.
Accessories:
Information on factory-installed accessories such as radio, luggage systems, and fairing components as relevant to repair and maintenance.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, ignition timing, carburetor tuning, brake adjustments, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues related to engine performance, electrical faults, starting problems, braking issues, and more, often with symptom-based guides.
Repair:
Detailed step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major and minor components.
Overhaul:
Complete engine and transmission overhaul procedures, including critical tolerances, specifications, and part measurements.
Wiring Diagrams:
Comprehensive, factory-quality wiring diagrams illustrating all electrical circuits and component connections.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers routine maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Capabilities:
Detailed fault finding charts, troubleshooting trees, and explanations of how systems should function, enabling accurate diagnosis of issues.
Special Tools:
Identification of specialized tools required for specific procedures, including measurements and part numbers where applicable.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval (dependent on original scan quality).
Print Quality
Quality:
High-resolution scan of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Download PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Displacement Early Years:
74 cubic inches (1200cc)
Engine Designation Early:
Panhead (FL)
Engine Designation Late:
Shovelhead (later models from 1966 onwards, initially as a 74ci, then expanded displacement)
Bore X Stroke:
Approximately 3.4375 in. x 4.00 in. (87.3 mm x 101.6 mm) for 74ci
Compression Ratio Approx:
7.0:1 to 8.0:1 (varies by year and tune)
Performance
Horsepower Approx:
50-60 HP (est.) at peak RPM, but torque is the defining characteristic.
Torque Approx:
Significant low-end torque, estimated 70-80 ft-lbs.
Fuel System
Carburetor Examples:
Linkert M-Series (e.g., M-74B, M-74) for most of the period, transitioning to Keihin butterfly carburetors on Shovelhead models.
Fuel Type:
Unleaded gasoline (modern equivalent suitable for classic engines, often with octane booster).
Lubrication
Oil System:
Dry sump lubrication system with an external oil tank.
Oil Type Specification:
Specific Harley-Davidson approved oils or equivalent (e.g., HD 360 20W-50 for similar era engines). Manual will specify correct viscosity and API service classification.
🔧 Transmission
Standard
Transmission Type:
4-speed manual, constant mesh, foot-shifted (Rocker-clutch pedal for earlier models, transitioning to heel-toe shifter).
Optional
Optional Transmissions:
None offered from factory during this period.
Features
Clutch Type:
Dry multi-plate clutch, operated by hand lever.
Transmission Fluid Type:
Manual transmission fluid (e.g., Harley-Davidson 4-speed transmission fluid or equivalent). Manual will specify exact type and viscosity.
📐 Dimensions
Exterior
Wheelbase Approx:
60-63 inches (1524-1600 mm), varies slightly by year.
Length Approx:
90-95 inches (2286-2413 mm)
Seat Height Approx:
29-31 inches (737-787 mm), unladen
Weights
Dry Weight Approx:
600-700 lbs (272-318 kg), depending on year and equipment.
Gross Vehicle Weight Rating Approx:
Not typically published as a GVWR, but load capacity is a factor.
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash ratings as per modern automotive standards for motorcycles of this era. Safety is determined by design and rider skill.
Active Features
Active Safety Features:
Drum brakes (dual leading shoe front likely on later models), stable chassis geometry, rider control systems.
Passive Features
Passive Safety Features:
Robust frame construction, fairing to deflect wind and debris.
💡 Technology Features
Infotainment
Infotainment Systems:
Optional factory radio systems were available on some models, typically AM units with basic controls. Manual may cover their installation and basic troubleshooting.
Driver Assistance
Driver Assistance Features:
No modern driver-assistance systems. Safety relies on rider input and basic mechanical functions.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles (3,200-4,800 km) or annually, whichever comes first, though vintage recommendations varied. Manual will confirm.
Primary Chain Adjust:
Check and adjust primary chain tension regularly, often at oil change intervals. Manual will specify tolerance.
Spark Plug Replacement:
Typically at 5,000-10,000 miles (8,000-16,000 km) or as needed based on condition. Manual will specify correct spark plugs.
Ignition Timing Check:
Check and adjust periodically, especially if experiencing performance issues. Manual will provide procedure and specifications.
Fluid Specifications
Engine Oil Specification:
As mentioned, specific HD-approved oil (e.g., 20W-50) or equivalent. Manual is the definitive source.
Transmission Oil Specification:
Dedicated gear oil for Harley-Davidson 4-speed transmissions. Manual will list part numbers or specs.
Brake Fluid Type:
If hydraulic brakes are present, likely DOT 3 or DOT 4. Drum brakes may not use fluid. Manual is essential.
Known Issues
Known Issues General:
Leaking oil seals (especially crank seals), worn valve guides, carburetor tuning issues, charging system (generator/regulator) reliability, wear on shift components, and general wear and tear on older components.
Common Restoration Tasks:
Rebuilding carburetors, replacing generator with alternator, upgrading ignition systems, servicing forks and shocks, addressing electrical wiring degradation, and replacing worn engine/transmission bearings.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, has a long history of producing large-displacement V-twin motorcycles, known for their durability and distinctive sound. The company is an icon of American motorcycling.
Model Evolution
Model Evolution:
The Electra Glide designation was first applied in 1965, building upon the foundation of the Duo-Glide (1958-1964) and Hydra-Glide (1949-1957) models. Key changes during this period include the introduction of the Shovelhead engine in 1966 and advancements in frame design and suspension.
Production
Production Period:
1959-1969 for this specific manual coverage. The Electra Glide lineage continues to the present day.
Key Production Milestones:
Introduction of the Electra Glide name (1965), introduction of the Shovelhead engine (1966).
🏆 Awards & Recognition
Recognitions
Model Recognitions:
The Electra Glide is widely recognized as a benchmark in motorcycle touring, influencing design for decades. It's a cultural icon representing freedom and the open road. While specific awards are rare for individual model years of this era, its historical significance is undeniable.
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