🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Standard Model Designation: FLHT/FLHTI Codes Engine Code: Twin Cam 88, Twin Cam 103 👋 Introduction Market Position Target Audience: Owners and technicians performing maintenance and repairs on Harley-Davidson FLHT/FLHTI Electra Glide Standard models. Competitive Analysis Quality Claim: Claimed to be the best Harley-Davidson manuals available online, with improved PDF features. Key Features Visual Aid Count: Over a thousand original photos and illustrations User Friendliness: Designed for users with no prior experience, combining hands-on text with detailed visuals. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 706 Manual Type Type: Workshop Service and Repair Manual Origin: Official Workshop Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Electrical System: Complete wiring diagrams, troubleshooting, component testing Engine Mechanical: Disassembly, assembly, inspection, repair of Twin Cam 88 and 103 engines Fuel System: Fuel injection, carburetion (where applicable), fuel pump, lines, filters Exhaust Emission Control: Exhaust system components, emission control devices, troubleshooting Transmission Drivetrain: 5-speed transmission, primary drive, clutch, final drive maintenance and repair Suspension Steering: Front fork (telescopic), rear shock absorbers, steering head bearing maintenance and overhaul Brakes: Hydraulic brake system, front and rear brake components, bleeding, service Wheels Tires: Wheel bearing inspection and replacement, tire pressure, mounting Body Chassis: Fairing, saddlebags, frame inspection, body panel removal and installation Cruise Control: Service and troubleshooting for the integrated cruise control system Engine Management: Includes diagnosis and repair for fuel injection systems (EFI), ignition timing, and sensors. Charging System: Alternator, stator, and voltage regulator testing and replacement. Lighting System: Headlight, taillight, turn signals, and accessory lighting maintenance and repair. Instrumentation: Speedometer, tachometer, fuel gauge, and indicator lamp troubleshooting. Procedures Included General Maintenance: Oil changes, filter replacements, chain adjustment (if applicable), basic inspections Tune Up: Ignition timing, idle speed adjustment, spark plug replacement, fuel system adjustments Troubleshooting: Systematic diagnostics for common and uncommon issues Engine Rebuild: Complete engine disassembly, component inspection, cylinder honing, piston replacement, valve service Transmission Overhaul: Transmission disassembly, gear inspection, bearing replacement, clutch pack servicing Electrical Diagnostics: Testing of ignition system, charging system, lighting, starter, and accessories Suspension Repair: Fork seal replacement, damper service, shock absorber replacement Brake Service: Brake pad replacement, caliper service, master cylinder overhaul, brake fluid flush Lubrication Schedule: Detailed lubrication points and recommended service intervals for all major components. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds) Diagnostic Capabilities: Includes detailed troubleshooting flowcharts, component testing procedures, and electrical system diagnostics. Component Specifications: Includes torque specifications, clearances, and measurement guidelines for all adjustable and replaceable parts. 📊 Manual Specifications File Format Searchability: Searchable text Navigation: Bookmarked and indexed for fast navigation Print Quality Printability: Printable pages without restriction Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, air-cooled, pushrod actuated overhead valves Engine Displacement Cc: 88 cubic inches (approx. 1450cc) for Twin Cam 88; 103 cubic inches (approx. 1690cc) for Twin Cam 103 variant. Bore Stroke: Specific dimensions for Twin Cam 88 and 103 engines detailed in the manual. Performance Power Output: Specific horsepower and torque figures vary by model year and configuration, detailed within the manual. Fuel System Fuel Delivery: Fuel Injection (EFI) on FLHTI, Carburetor on FLHT (likely Keihin CV) - detailed diagnostics and tuning for both. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Primary Drive: Multi-plate wet clutch, enclosed in primary chaincase. Final Drive: Belt drive 📐 Dimensions Exterior Wheelbase: Refer to specific model year specifications; typically around 63.5 inches. Weights Dry Weight: Refer to specific model year specifications; typically around 750-800 lbs. 🛡️ Safety Features Active Features Braking System: Dual-disc front brakes, single-disc rear brake, hydraulic actuation. 💡 Technology Features Infotainment Audio System: Many FLHT models from this era featured factory-installed audio systems. Manual provides wiring and component information. Driver Assistance Cruise Control: Standard on many Electra Glide models, with diagnostics and repair procedures covered. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 2,500-5,000 miles or annually, depending on usage. Detailed intervals provided in manual. Primary Chain Tensioner: Crucial check and adjustment/replacement, a known wear item for Twin Cam engines, detailed procedure in manual. Fluid Specifications Engine Oil: Harley-Davidson recommends specific viscosity grades (e.g., 20W-50) and formulations for air-cooled V-twins. Manual will specify exact requirements and capacities. Transmission Oil: Harley-Davidson Syn 3 or equivalent 75W-90 gear oil. Manual provides specific type and capacity. Primary Oil: Harley-Davidson primary lubricant or equivalent. Manual specifies type and capacity. Brake Fluid: DOT 4 hydraulic fluid for brake and clutch systems. Manual specifies fluid type and bleeding procedures. Fork Oil: Recommended type and volume of fork fluid for front suspension service. Known Issues Cam Chain Tensioners: Early Twin Cam 88 models...