Harley Davidson FXWG Shovelhead 1982 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Year: 1982 Engine Type: Shovelhead Codes Model Code: FXWG 👋 Introduction Market Position Target Audience: Harley-Davidson FXWG Shovelhead 1982 owners and independent repair shops. Competitive Analysis Value Proposition: Offers significant cost savings on repairs compared to dealership services; provides professional-level repair and maintenance information. Key Features Manual Benefits: Comprehensive, accurate, easy-to-follow with diagrams, saves time and money, readily accessible digital format. Content Organization: Clearly organized by system and procedure, with detailed substeps and numbered instructions. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types for 1982 FXWG Page Count Estimated Page Count: Hundreds of Pages (specific count not provided, but described as 'hundreds') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Troubleshooting, Periodic Lubrication, Maintenance, Tune-up, Engine, Clutch, Primary Drive, Transmission, Kickstarter, Fuel System, Exhaust Systems, Electrical System, Front Suspension, Steering, Rear Suspension, Brakes, Wiring Diagrams Fuel System Details: Carburetor adjustment, cleaning, rebuilding, fuel pump inspection, fuel lines, fuel tank servicing. Electrical System Details: Battery testing and charging, starter motor, ignition system (points and coil), lighting circuits, horn, instruments, wiring harness troubleshooting. Procedures Included Procedures: Diagnostic, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstallation, Troubleshooting, Electrical Service Procedures Engine Rebuild Procedures: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Covers top-end and bottom-end rebuilds. Transmission Rebuild Procedures: Step-by-step guide for transmission disassembly, inspection of gears, bearings, and shift forks, replacement of worn components, and reassembly. Suspension And Steering Service: Fork seal replacement, fork oil change, steering head bearing adjustment and replacement, rear shock absorber service. Technical Depth Depth: Professional Technician Level - Comprehensive diagnostic, repair, and maintenance information, including detailed substeps, notes, cautions, and warnings. Diagnostic Trees: Likely includes diagnostic flowcharts and troubleshooting guides for common issues across all systems. Specifications And Tolerances: Includes critical torque specifications for fasteners, engine component clearances, bearing preloads, and other precise measurements. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Zoom: Zoom IN/OUT capability Delivery: Instant Download Illustrations: Hundreds of diagrams, detailed illustrations, and photos to guide repairs. Indexed Content: Numbered table of contents for quick information retrieval. Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Shovelhead Engine Type: Air-cooled, 45-degree V-twin Displacement Cu In: 74 cu in (1200cc) and 80 cu in (1330cc) likely options for the Shovelhead era, specific to FXWG may vary. Performance Horsepower: Estimated 60-70 HP (typical for 1982 Shovelhead models). Torque: Estimated 70-80 ft-lbs (typical for 1982 Shovelhead models). Fuel System Carburetor Type: Likely a Keihin Butterfly or Linkert carburetor, specific model depends on OEM configuration. Manual will detail specific type and settings. Fuel Octane Rating: 87-89 octane unleaded recommended (refer to manual for exact specifications). Maintenance Oil Type: Varies by specific Shovelhead application and engine build; typically Harley-Davidson branded V-Twin oil or equivalent (e.g., 20W50 motorcycle specific). Oil Capacity Quarts: Approximately 3.5-4 quarts (refer to manual for exact capacity and filter type). Spark Plug Type: Specific spark plug type and gap will be detailed in the manual (e.g., Champion, NGK). Valve Adjustment Procedure: Manual will detail the procedure for adjusting valve lash, including required tools and settings. Carburetor Jetting: Information on stock carburetor jet sizes and tuning for different atmospheric conditions or modifications will be included. 🔧 Transmission Standard Transmission Type: 4-speed constant mesh Optional Transmission Options: N/A (standard for FXWG) Features Clutch Type: Wet multi-plate Primary Drive: Chain drive Gear Ratios: Specific gear ratios for the 4-speed transmission will be detailed in the manual, enabling performance analysis and troubleshooting. Maintenance Transmission Fluid Type: Harley-Davidson Transmission Lubricant or equivalent; often 75W-90 or 80W-90 GL-5 gear oil (refer to manual for specific type and quantity). 📐 Dimensions Exterior Wheelbase Inches: Approx. 62 inches (typical for FXWG). Weights Dry Weight Lbs: Approx. 575-600 lbs (may vary based on options). Gross Vehicle Weight Rating Lbs: Not explicitly stated but typically around 900-1000 lbs. 🛡️ Safety Features Ratings Safety Features: Reflectors, dual-action brake pedal, hand-operated clutch lever. Manual will detail safety precautions for operation and maintenance. Active Features Braking System: Front disc brake, Rear drum brake. Manual covers detailed brake inspection, service, and adjustment. Passive Features Lighting System: Headlight, tail light, stop light, turn signals. Manual includes wiring diagrams and bulb specifications. 💡 Technology Features Infotainment Infotainment System: N/A (Basic analog instrumentation). 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically every 2,000-3,000 miles or annually (refer to manual for precise intervals). Primary Drive Oil Change Interval Miles: Typically every 5,000-7,000 miles (refer to manual for precise intervals). Tune Up Interval Miles: Recommended annually or every 5,000 miles, includes spark plugs,...
Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Covers top-end and bottom-end rebuilds.
Transmission Rebuild Procedures:
Step-by-step guide for transmission disassembly, inspection of gears, bearings, and shift forks, replacement of worn components, and reassembly.
Suspension And Steering Service:
Fork seal replacement, fork oil change, steering head bearing adjustment and replacement, rear shock absorber service.
Technical Depth
Depth:
Professional Technician Level - Comprehensive diagnostic, repair, and maintenance information, including detailed substeps, notes, cautions, and warnings.
Diagnostic Trees:
Likely includes diagnostic flowcharts and troubleshooting guides for common issues across all systems.
Specifications And Tolerances:
Includes critical torque specifications for fasteners, engine component clearances, bearing preloads, and other precise measurements.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Zoom:
Zoom IN/OUT capability
Delivery:
Instant Download
Illustrations:
Hundreds of diagrams, detailed illustrations, and photos to guide repairs.
Indexed Content:
Numbered table of contents for quick information retrieval.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Type:
Air-cooled, 45-degree V-twin
Displacement Cu In:
74 cu in (1200cc) and 80 cu in (1330cc) likely options for the Shovelhead era, specific to FXWG may vary.
Performance
Horsepower:
Estimated 60-70 HP (typical for 1982 Shovelhead models).
Torque:
Estimated 70-80 ft-lbs (typical for 1982 Shovelhead models).
Fuel System
Carburetor Type:
Likely a Keihin Butterfly or Linkert carburetor, specific model depends on OEM configuration. Manual will detail specific type and settings.
Fuel Octane Rating:
87-89 octane unleaded recommended (refer to manual for exact specifications).
Maintenance
Oil Type:
Varies by specific Shovelhead application and engine build; typically Harley-Davidson branded V-Twin oil or equivalent (e.g., 20W50 motorcycle specific).
Oil Capacity Quarts:
Approximately 3.5-4 quarts (refer to manual for exact capacity and filter type).
Spark Plug Type:
Specific spark plug type and gap will be detailed in the manual (e.g., Champion, NGK).
Valve Adjustment Procedure:
Manual will detail the procedure for adjusting valve lash, including required tools and settings.
Carburetor Jetting:
Information on stock carburetor jet sizes and tuning for different atmospheric conditions or modifications will be included.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh
Optional
Transmission Options:
N/A (standard for FXWG)
Features
Clutch Type:
Wet multi-plate
Primary Drive:
Chain drive
Gear Ratios:
Specific gear ratios for the 4-speed transmission will be detailed in the manual, enabling performance analysis and troubleshooting.
Maintenance
Transmission Fluid Type:
Harley-Davidson Transmission Lubricant or equivalent; often 75W-90 or 80W-90 GL-5 gear oil (refer to manual for specific type and quantity).
📐 Dimensions
Exterior
Wheelbase Inches:
Approx. 62 inches (typical for FXWG).
Weights
Dry Weight Lbs:
Approx. 575-600 lbs (may vary based on options).
Gross Vehicle Weight Rating Lbs:
Not explicitly stated but typically around 900-1000 lbs.
🛡️ Safety Features
Ratings
Safety Features:
Reflectors, dual-action brake pedal, hand-operated clutch lever. Manual will detail safety precautions for operation and maintenance.
Active Features
Braking System:
Front disc brake, Rear drum brake. Manual covers detailed brake inspection, service, and adjustment.
Passive Features
Lighting System:
Headlight, tail light, stop light, turn signals. Manual includes wiring diagrams and bulb specifications.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analog instrumentation).
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 2,000-3,000 miles or annually (refer to manual for precise intervals).
Primary Drive Oil Change Interval Miles:
Typically every 5,000-7,000 miles (refer to manual for precise intervals).
Tune Up Interval Miles:
Recommended annually or every 5,000 miles, includes spark plugs, points, and carburetor adjustments (refer to manual).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type and bleeding procedures).
Known Issues
Common Issues:
Shovelhead engines are known for oil leaks, finning issues, and potential valve guide wear. The manual provides troubleshooting for these and other common problems.
Electrical System Quirks:
Wiring harnesses of this era can be prone to degradation. Manual provides detailed wiring diagrams for diagnostics.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser motorcycles.
Model Evolution
Fxwg History:
The FXWG ('Wide Glide') was introduced by Harley-Davidson in 1980, featuring a raked-out front end, similar to custom choppers, distinguishing it from other Big Twin models. It utilized the Shovelhead engine until its replacement by the Evolution engine in later years.
Production
Production Era:
Shovelhead engine production ran from 1966 to 1984. The FXWG model was produced within this timeframe.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The FXWG Shovelhead is a highly regarded model among classic Harley-Davidson enthusiasts and collectors for its iconic styling and raw V-twin performance.
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